[Case Study] Solving issues with the size and durability of ready-made products through custom orders.
Reducing total costs! Introducing a case study on the production of trays for hydroponic cultivation.
I want cultivation trays tailored to the dimensions of the cultivation shelves in the plant factory, but producing custom-sized cultivation trays in the necessary quantities poses challenges due to the costs and lead times associated with creating new molds for shaping. After hearing the customer's requests, we executed the design, drafting, prototyping, and mass production through PVC welding to manufacture cultivation trays in custom sizes. After implementation, we were able to freely design the cultivation shelves, improving cultivation efficiency, and successfully reduced total costs by producing only the necessary quantities of cultivation trays. [Case Summary] ■Challenge - Creating new molds for shaping is difficult due to cost and lead time issues. ■Solution - After hearing the customer's requests, we carried out the design, drafting, prototyping, and mass production through PVC welding to manufacture cultivation trays in custom sizes. *For more details, please refer to the PDF document or feel free to contact us.
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【Results】 ■ Able to freely design the cultivation shelf ■ Improved cultivation efficiency ■ Reduced total costs ■ Achieved easy cleaning and durability even when moss or dirt adheres ■ Became hygienic and economically viable for long-term repeated use *For more details, please refer to the PDF document or feel free to contact us.
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Hydroponic cultivation materials for plant factories: cultivation trays, cultivation panels, nutrient solution tanks, water supply and drainage piping, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Miyata Industrial Co., Ltd. manufactures products utilizing technology in resin processing and plastic processing. ■ PVC pipe processed products (pre-processed products, cut pipes, perforated pipes, bent pipes, half-split pipes, pipe joint assembly) ■ Sewage tank components (adjustment air valves, swing check valves MSC, special PVC fittings, aeration pipes, diffusers) ■ Water treatment-related products (measuring tanks, aeration pipes, diffusers, fluid carriers, contact materials) ■ Air conditioning duct-related products (volume dampers, vibration-proof joints, canvas joints, soft flexibles) We handle a wide variety of PVC processed products and plastic products. We mainly manufacture various products through the processing of rigid polyvinyl chloride pipes (cutting, drilling, bending, half-splitting, bonding, welding, pipe assembly). We also accommodate mass production and short delivery times at our manufacturing plants in Aichi Prefecture, Mie Prefecture, Fukuoka Prefecture, and Tochigi Prefecture. We strive daily to contribute to a wide range of customers by leveraging our technologies and products. Please feel free to contact us with any questions regarding production or requests for estimates.
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