Tool cost reduction, inventory reduction, and labor hour reduction with the QR tool management system.
Do you have any of the following issues? 1) Holding a lot of unnecessary tools and having excessive inventory. 2) High costs associated with tools, which are squeezing profits. 3) Taking a long time to find the appropriate tools for processing. We have developed a QR tool management system as a solution to the above issues.
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basic information
【Product Overview】 1) Eliminate unnecessary tools in the factory and reduce annual tool costs. 2) By utilizing tool QR codes, tool life management can be performed, allowing for the distinction between new, re-sharpened, and discarded tools, thereby reducing inventory. 3) By utilizing tool shelf QR codes, location management can be achieved, resulting in a product that reduces the time spent searching for tools to zero.
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Applications/Examples of results
【Effects】 - Tool cost reduction effect ... 800,000 yen/year (small businesses) - Tool search time reduction effect ... 60 hours/year (small businesses)
Company information
Our company was founded in 2010 and has recently celebrated its 10th anniversary. Over the past decade, the introduction of IoT and M2M, which originated from Germany's Industry 4.0, has progressed, but we are still often asked how to make use of the vast amounts of data collected. Issues such as on-site malfunctions, rework, equipment minor stops, major stops, and unexpected mold failures leading to production halts have not improved at all. We have been chosen by the field and have made a commitment to refine useful tools and systems that align closely with our customers' sites. The keyword is "realization" that truly benefits the field. We are promoting internal reform through four projects to practice "collecting ⇒ viewing ⇒ analyzing ⇒ utilizing" data at our customers' sites. Our approach does not start with the introduction of IoT; instead, we begin with hearing our customers' challenges. Rather than big data, we carefully select and collect data that is deemed necessary, starting with one process and then expanding to the next process, which we recommend as a small start. This allows us to proceed without the large initial investment typical of core systems, while observing the effects. If you are looking to solve the challenges currently facing you, please feel free to consult with us.
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