[Case Study of Production Management System Implementation] Precision Metal Cutting Processing
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We would like to introduce a case study of our production management system "Leap Repetitive Production Type" implemented in a metal precision machining company. The issues before implementation included "low accuracy of material inventory, discrepancies even after stocktaking" and "desire to understand costs but unable to verify." To address this, we imported order data and confirmed order data into the production management system, arranged materials and processing, and achieved production management including inspection, inventory, and delivery dates. [Case Overview (Partial)] ■ Issues - Low accuracy of material inventory, discrepancies even after stocktaking - Lot management conducted manually - Unable to assess the workload of internal operations, making schedule adjustments difficult - Desire to improve business procedures but unable to find a starting point - Desire to understand costs but unable to verify *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Results - Created purchase orders based on material requirement calculations, entered actual usage, and improved inventory accuracy. - Calculated necessary quantities by reconciling outstanding orders with inventory and outstanding orders, enhancing the accuracy of production planning. - Compared purchase instructions with inspection results, managing both quantity and delivery dates against plans and actuals. - Conducted lot management from materials to processing and shipping, making lot tracking easy. - Gained insight into workload by department, allowing for schedule adjustments and improvement measures before work begins. *For more details, please refer to the related links or feel free to contact us.
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Since our establishment in 1999, we have consistently sold production management systems for small and medium-sized enterprises. Our flagship product, the "Production Management System Leap," is a core business system that covers production management, sales management, purchasing management, inventory management, and cost management, and has received high praise from many small and medium-sized enterprises.