Introduction of case studies on the implementation of "production practices" in mass production manufacturing (electrical component manufacturing).
We would like to introduce a case study of a mass production manufacturing company (electrical component manufacturing) that implemented Asuka Corporation's "Production Practices." The challenges at the time of implementation included: - "Excessive inventory" - "Delivery deadlines for outsourced work are not being met" - "Inability to track outsourced inventory for free supply" The goals were: - "To manage inventory in real-time" - "In particular, to thoroughly manage outsourced inventory" 【Effects After System Implementation】 - 10% reduction in inventory → Successfully reduced order quantities during requirement calculations by adjusting optimal inventory levels. - Thorough management of outsourcing (inventory and delivery management) For more details, please contact us or download the catalog.
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【Challenges at the Time of Implementation】 ○ Excessive inventory → Maintaining inventory of materials and work-in-progress for 1 to 1.5 months of forecasted demand. ○ Deadlines for outsourced work are not met → Capable of delivering for 1 to 1.5 months in advance. ○ Unable to track inventory of outsourced materials provided free of charge → Excess inventory of outsourced materials due to premature withdrawal of parts planned for future orders. ○ New equipment such as servers cannot inherit the system. ○ Inventory cannot be tracked in real-time within the system because inventory transactions are processed in bulk during order processing. 【Effects After System Implementation】 ○ 10% reduction in inventory ○ Thorough management of outsourcing (inventory and deadline management) → By issuing a delivery slip at the time of outsourcing orders and scanning it upon delivery, deadlines are managed, eliminating deliveries for forecasted demand. → By supplying parts based on the supply slip, unnecessary supplies have been reduced, leading to a decrease in outsourced parts inventory. ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Client Company Information】 ○Company Name: XXX Industrial Co., Ltd. ○Industry: Mass Production Manufacturing (Electrical Component Manufacturing) ○Main Products →Lead Wires for Motorcycles and Lead Wires for Automobiles →Lead Wires for Outboard Motors and General Wire Processing ●For more details, please contact us or download the catalog.
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Company information
Asuka Corporation is a company that provides IT strategy consulting and software development/sales. Our motto is to be trusted by our customers, and we aim to create joy for both our customers and employees while contributing to society. We also share a common goal of fostering human resource growth and achieving our corporate vision, leveraging the capabilities of women and the creativity of diverse talent as our driving force.
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