Real-time detection of heat buildup occurring in molds and molded products during mass production. In addition to wireless, a wired version is also being released! This will help avoid interference from multiple wireless signals.
KMC's "Thermo Monitoring" is a product that senses the temperature of mold surfaces using an infrared thermal camera during mold opening and before and after the application of release agents for various molds such as die-cast and resin. It supports manual shooting, but by utilizing equipment signals, automatic shooting becomes possible, allowing for the automatic detection of heat accumulation that can cause defects during mass production. The acquired data is displayed in thermography format on a PC. If the set threshold is exceeded, it supports alert notifications. Its compact size enables easy installation. The newly released wired version avoids interference from multiple wireless signals and improves measurement stability. The wireless version supports Wi-Fi, while the wired version is compatible with PoE, allowing power supply via LAN cable! 【Features】 ■ Up to 12 arbitrary area settings with adjustable emissivity/temperature threshold for each area ■ Temperature gradient display along the set cross-section ■ Air purge function to prevent dust accumulation and intrusion in the camera section, with protective glass included ■ Resolution of 160×120 pixels ■ Automatically follows mold (part number) switching ■ CSV output *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Wired Main Unit Specifications】 ■ Camera Size: 80(H) × 80(W) × 40(D) mm (excluding LAN cable part) ■ Weight: 508g ■ Detectable Temperature: -10℃ to 400℃ (Accuracy: approximately ±10℃) ■ Field of View: Horizontal 63.5 degrees, Vertical 51 degrees ■ Operating Environment Temperature: -10℃ to 60℃ ■ Dust and Waterproof Measures ・Camera Body: Dustproof and waterproof structure with rubber packing ・Camera Opening: Dustproof and waterproof structure with air purge ※Equivalent to IPx4 ■ Power Supply: Powered by PoE *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
【Usage Scenarios】 ■Die Casting Machine ■Injection Molding Machine ■Product Temperature Inspection *For more details, please refer to the PDF document or feel free to contact us.
Company information
Our company was founded in 2010 and has recently celebrated its 10th anniversary. Over the past decade, the introduction of IoT and M2M, which originated from Germany's Industry 4.0, has progressed, but we are still often asked how to make use of the vast amounts of data collected. Issues such as on-site malfunctions, rework, equipment minor stops, major stops, and unexpected mold failures leading to production halts have not improved at all. We have been chosen by the field and have made a commitment to refine useful tools and systems that align closely with our customers' sites. The keyword is "realization" that truly benefits the field. We are promoting internal reform through four projects to practice "collecting ⇒ viewing ⇒ analyzing ⇒ utilizing" data at our customers' sites. Our approach does not start with the introduction of IoT; instead, we begin with hearing our customers' challenges. Rather than big data, we carefully select and collect data that is deemed necessary, starting with one process and then expanding to the next process, which we recommend as a small start. This allows us to proceed without the large initial investment typical of core systems, while observing the effects. If you are looking to solve the challenges currently facing you, please feel free to consult with us.
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