A collating device that bonds sheets processed in a separate process with unprocessed sheets (up to 4 layers) using an ultrasonic welding machine.
We conduct image and quality inspections of processed sheets, punch the NG areas, and handle them accordingly. ◇ Takt time: 36 seconds/sheet (100 sheets/hour) *18 processes completed per sheet ◇ NG punch position and size can be set ◇ Collation with ultrasonic welding machine. Welding time is 0.8 seconds per cycle. Collation accuracy is ±0.2 mm ◇ Anti-vibration measures for cameras and lenses Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!
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basic information
1. Supply the first sheet. 2. Supply the processed second sheet. 3. Conduct functional and visual inspections, and punch the defective areas. 4. Collate the third and fourth sheets (up to 4 layers). 5. Thickness inspection and product discharge. ■ Takt time: 36 seconds/sheet (100 sheets/hour) *18 processed sheets per sheet ■ Maximum stacking number for each sheet is 200 sheets. ■ Two-sheet detection function. ■ Sheet remaining detection function. Sheet replenishment function available during automatic operation. ■ NG punch position and size can be set. ■ Collation using ultrasonic welding machine. Welding time is 0.8 seconds per cycle. Collation accuracy is ±0.2mm. ■ Exhaust duct installed to suck in chlorine gas generated at the collation area. ■ Vibration prevention measures for cameras and lenses. ■ Linked with the upper-level factory system. ■ Dust is shut out by a cover that encloses the entire device.
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Applications/Examples of results
It is a device that automatically collates four sheets. The collating process is done using an ultrasonic welding machine. Processed sheets undergo image inspection and functional testing, and defective areas are punched (punch specifications can be set).
Company information
Our company manufactures custom control devices for customers advancing automation and labor-saving in FA, including hardware and software design and production, as well as electronic circuit design, for applications such as automobiles. We also create FA equipment tailored to specific needs, including those for semiconductor manufacturing, card production, image inspection, and transport devices. To bring our customers' ideas to life, we provide a consistent service from development, design, assembly adjustment, to after-sales maintenance, and we have garnered support from a wide range of customers in the FA industry. We respond to various customer requests, such as developing equipment not available in the market, creating compact systems with carefully selected minimal functions, and modifying existing equipment. Please leave the support for your energy-saving and labor-saving initiatives to our skilled engineers, who have accumulated knowledge and experience!
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