"Filling of high-viscosity liquids" for the food, cosmetics, and pharmaceutical industries.
"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in quality control of the product. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Ease of Operation Settings and adjustments are relatively simple, and maintenance is also easy. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and discharge the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the condition. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.
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basic information
■ Filling Achievements - Brake oil - Fragrance - Beauty serum - Washer fluid - Pesticides - Sodium hypochlorite, etc. ■ Types of Filling Machines - Piston filling machine Suitable for high-viscosity liquids and viscous products. - Weighing filling machine Suitable for relatively low-viscosity liquids and has a simple structure. - Counting filling machine Used to fill a precise amount. - Pressure filling machine Uses pressure to fill liquids. ■ Mainly used in the food, cosmetics, and pharmaceutical industries. We propose suitable filling machines based on the viscosity of the liquid, accuracy of filling volume, speed of the production line, and hygiene considerations. ■ Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automatic machines. Our company can also provide peripheral equipment, and our employees are responsible for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will closely listen to our customers' requests and provide clear proposals. We also accept orders for processed products, not just automatic machines. Please feel free to consult with us.
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Applications/Examples of results
Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine incorporated into EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
Detailed information
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A liquid filling machine is a machine that automatically fills liquids into containers. It plays an important role in the manufacturing processes of food, beverages, cosmetics, and chemical products.
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Introduction of the fully automatic filling and sealing machine. We can accommodate from semi-automation to full automation, so please feel free to consult with us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
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