"Inspection with 6 cameras" Enhancing quality and efficiency with the power of images to support accurate judgment.
"Introduction of a device that inspects the scratches, dirt, and unfoamed areas of cosmetic puffs and stacks only the good products." This device aligns puffs sent from the manufacturing process in a single row on a conveyor belt and inspects the thickness of the front and back of the puffs, as well as four edges, using six cameras. ■ Image Acquisition High-resolution cameras and macro lenses are used to capture detailed images of the puff's surface. Uniform diffused lighting minimizes shadows and reflections, making scratches and dirt easier to see. ■ Image Preprocessing Noise reduction and contrast adjustment are performed to facilitate the detection of abnormal areas. ■ Feature Extraction and Anomaly Detection Machine learning models and image processing algorithms are used to identify patterns of scratches and dirt. Differences in color, texture anomalies, and surface irregularities are detected. ■ Non-contact and Non-destructive Inspection Since inspection can be performed without damaging the product, it contributes to quality maintenance and cost reduction. ■ Judgment and Classification Using a pre-trained model, the device automatically determines whether a product is "good" or "defective." Defective products include those with scratches, dirt, unfoamed areas, and foreign matter contamination. ■ Result Output and Management Inspection results are sent in real-time to the line control system for the elimination and recording of defective products.
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basic information
Cosmetic puffs come into direct contact with the skin, so quality control is extremely important. In particular, any scratches or dirt can affect the product's appearance and usability. This image inspection system can significantly improve the accuracy and efficiency of inspections, making it effective in mass production lines. Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company is also able to provide peripheral equipment, and our employees will take responsibility for everything from design to processing, assembly, electrical control, and installation at the delivery site. We will listen to our customers' needs and provide clear proposals. In addition to automated machines, we also accept orders for processed products. Please feel free to consult with us.
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Applications/Examples of results
Delivery Performance (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen (bullet trains) ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
Detailed information
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The operation panel is designed to be simple, so complicated operations are not necessary. (Reference image)
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.