An example of reducing management costs by consolidating three processes into one in press processing.
We would like to introduce a case where we achieved cost reduction and quality improvement through the know-how of skilled craftsmen and our passionate commitment. We received a consultation regarding the challenge of exploring methods to achieve cost reduction, crack prevention, and a smooth finish. When we consulted with the skilled craftsmen from "Hometown Processing Partner 7," they suggested, "By consolidating three processing steps into one using press processing, we can reduce management costs." [Case Overview (Partial)] ■ Processing Machines Used: Press Processing Machine, Gas Burner ■ Material: SGD400-D ■ Quantity: 600 pieces ■ Manufacturing Processing Contractor: Hometown Processing Partner 7 *For more details, please refer to the related links or feel free to contact us.
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【Summary of Other Cases】 ■Issues - We want to reduce component costs, but how can we achieve cost reduction? - Due to the design, the bending parts inevitably become sharp angles, leading to cracking. - Since this is a place where users will touch the product, we want to finish the surface smoothly. ■Results - A skilled craftsman from "Hometown Processing Partner 7" suggested that we could reduce management costs by consolidating three processing steps into one through press processing. - We reached the conclusion of "annealing with a gas burner." *For more details, please refer to the related links or feel free to contact us.
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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.
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