Reduce the workload of tasks such as estimating energy intensity by factory and preparing regular reports for the Energy Conservation Act. Enable energy-saving activities and improvements across the entire factory through PDCA.
Case study of the introduction of an energy-saving analysis support system. Company A in the food manufacturing industry implemented an Energy Management System (EMS) and worked on visualizing energy consumption. However, the burden of energy-saving tasks, such as data analysis, was significant, leading to a stagnation of energy-saving activities. By introducing the energy-saving support system, they achieved a reduction in the workload of data analysis, prioritization of cost-effectiveness initiatives, and reporting tasks, enabling the implementation of a PDCA cycle for energy savings across the entire factory.
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Related: EMS Solutions for the Food Industry Do you have any issues or challenges regarding energy conservation and energy efficiency improvement in food factories? At Fuji Electric, our EMS promotes energy conservation through "visualization," "understanding," and "optimization" of energy use, and by leveraging the know-how gained from realizing smart factories, we propose the optimal energy environment for your facilities.
Applications/Examples of results
[Challenges Before Implementation] - Increased burden of analysis and interpretation: Time-consuming analysis for each process and by season delayed improvement activities. - Lack of transparency in cost-effectiveness: It took time to calculate cost-effectiveness, making it difficult to prioritize activities. - Stagnation of the PDCA cycle: High workload in analysis and reporting tasks, priority evaluation, and effect estimation. - Limited energy-saving activities: Difficulties in comparing with other factories, leading to a lack of expected overall energy-saving effects. [Effects of Implementation] - Reduction in data analysis and interpretation time - Quantification of improvement effects and clarification of priorities - Acceleration of the PDCA cycle - Comparison of operational status, energy consumption, and energy-saving effects with other factories - Streamlining of tasks related to energy-saving activities through automation of report creation and inspection form generation.
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Case Study: Energy Saving Analysis Support System
Current Status and Challenges of Manufacturing Industries Working on Energy Visualization for the Food and Chemical Industries
Current Status and Challenges of Decarbonization Efforts in the Food Manufacturing Industry 2025
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
