Mold performance
The resonator and duct were integrated and molded into a single part using the same mold, resulting in one component. The insert for the injection-molded product is also included. Normally, two types of molds would be required: one for the resonator and one for the duct. Additionally, a process to fit the two types of parts together would be necessary after molding. However, by integrating the resonator and duct into a single mold, we can reduce mold costs and shorten the work process. This specification is made possible by direct blow molding, significantly reducing costs.
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basic information
The resonator and duct were integrated and molded as a single part using the same mold, resulting in one component. The insert for the injection-molded product is also included. Normally, two types of molds would be required: one for the resonator and one for the duct. Additionally, a process step would be needed to fit the two types of parts together after molding. However, by integrating the resonator and duct as two types of parts using the same mold, we can reduce mold costs and shorten the work process. This specification is possible due to direct blow molding, allowing for significant cost reductions.
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Applications/Examples of results
The two types of parts, the resonator and the duct, were integrated and molded into a single component using the same mold. This also includes the insert for the injection-molded part. Normally, two different molds would be required: one for the resonator and one for the duct. Additionally, a process step would be needed to fit the two types of parts together after molding. However, by integrating the resonator and duct into a single mold, we can reduce mold costs and shorten the work process. This specification is possible because of direct blow molding, which allows for significant cost reductions.
Company information
Your Consultative Partner for 3D Blow Molds—From Concept to Reality Based in Edogawa, Tokyo, Chuetsu Seisakusho Co., Ltd. is here to solve your engineering challenges. Whether you're wondering, "Can this complex hollow shape be made of plastic?" or "How can we replace metal parts with plastic to reduce weight?", we have the answers. 3 Reasons to Choose Chuetsu Seisakusho: 1. Unrivaled 3D Blow Molding Technology From complex automotive air ducts to daily-use bottles, we design and manufacture molds that directly contribute to your product's weight reduction and cost savings. 2. Upstream Proposals to Prevent Defects We don't just build exactly what is on the drawing. We offer professional VA/VE (Value Analysis/Value Engineering) proposals to optimize your product's shape and prevent mass-production issues, such as suggesting design tweaks to avoid wall thinning. 3. Crystal-Clear Explanations Powered by AI Mold engineering can be highly technical, but we make it easy to understand. Utilizing the latest AI tools, we provide visual and intuitive explanations of complex mold structures and molding processes. We welcome your inquiries, even if you only have a rough sketch or an early-stage idea. Let's make it happen together. Contact us today!
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