We will implement a system that alerts with a buzzer and performs automatic actions such as stopping the conveyor when foreign objects, assembly mistakes, defects, or incorrect items are detected!
In the mechanism for turning the 100V power ON/OFF created in 'Discovering Attached Insects and Stopping the Conveyor' (https://skylogiq.co.jp/DIY_HowTo/291), a large mechanical relay was used. By turning the contacts with a potential difference of 100V ON/OFF using the relay's electromagnetic coil, unexpectedly large electromagnetic noise was generated. Electromagnetic noise can cause communication failures and other issues in interfaces such as USB. This time, I used a solid-state relay (SSR) to create a power ON/OFF mechanism that minimizes electromagnetic noise. At the beginning of the video, a ring fluorescent light is connected to the 100V power, and the process is as follows: DeepSky makes an OK/NG judgment → OK/NG output to Intelligent I/O → the buzzer and solid-state relay connected to Intelligent I/O turn ON/OFF → the ring fluorescent light turns ON/OFF. If a conveyor belt is used instead of the ring fluorescent light, the conveyor will move when OK and stop (with the buzzer sounding) when NG, enabling automatic operation.
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【Materials and Parts】 Solid State Relay [AQA211VL] DC24V Adapter [Akizuki Electronics / GF18-US24075T] Outlet [Panasonic / WH2163KWP] Buzzer [Akizuki Electronics / PB10-Z338R] Switch [Panasonic / WS3001W] Wood Board 300 x 200 x 12 Wood Screw 3.5 x 12: Approximately 10 pieces Wood Screw 2.6 x 12: 2 pieces Y-Type Crimp Terminal 1.25Y-3.5: 4 pieces Insulation Cap for Crimp Terminal: 2 pieces 【Tools and Equipment】 PC [Mouse Computer / G-Tune, Core i9, 16GB RAM, RTX 2070 SUPER] Image Processing Software [Skylogic / DeepSky DS100K] IO Unit [Skylogic / EI-ITIO-T01] 1.3 Megapixel Camera [Daheng / MER-133-54u3c] 8mm Lens [M0814-MP2] Camera Stand (Aluminum Frame) Total for Tools and Equipment: Approximately 900,000 yen *For more details, please refer to the related links or feel free to contact us.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.