Before the shortage of manpower becomes serious, we will automate with labor-saving equipment.
SANADA
"Labor shortages" and "not being able to gather people" — why not solve these issues with automation?
■ "Labor-saving" refers to reviewing designs and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency has been achieved that goes beyond mere "replacement." - AI, Image Inspection, and Recognition The "eyes" of automation using industrial robots are image recognition, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate through the combination of AI and high-resolution cameras.
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■Response to severe labor shortages and reduction of recruitment costs The biggest advantage is the ability to establish a production system that does not rely on people. - Resolution of recruitment difficulties: Avoiding the risk of not attracting candidates even when job postings are made. - Control of hiring and training costs: Significantly cutting the costs of hiring newcomers and the training time required to make them effective on-site. ■Improvement of productivity and expansion of operating hours It becomes possible to achieve "stable operation 24/7," which is impossible for humans. - Reduction of takt time: Robots and automated machines do not tire and operate at a constant speed. - Night and holiday operation: As automation progresses, equipment can continue to operate during nights and holidays, making it easier to respond to shortened delivery times and increased production. ■Stabilization of quality and prevention of errors By physically eliminating human error, the level of quality control improves dramatically. - Reduction of defect rates: There are no assembly mistakes due to decreased concentration or fluctuations in judgment. - Assurance of traceability: Equipment automatically logs data, making it easy to identify causes in the event of any issues. ■Improvement of safety and enhancement of the work environment It is also important to free humans from "hard, dirty, and dangerous (3K)" tasks and the transportation of heavy items.
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Delivery Performance and Many Others ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Dirt image inspection device for cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Quantitative filling machine for aluminum pouches of fragrances ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials and many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Feeding device for aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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We are also able to provide surrounding equipment. Our employees will take full responsibility for everything from design to assembly, electrical control, and installation at the delivery site. We will closely align with our customers' requests and provide clear proposals.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.


