Inside the factory's secret grand reveal! Meticulously honed techniques create exquisite DLC coatings.
We would like to introduce the entire process of our DLC coating. First, we modify the substrate and perform thorough cleaning, carefully masking the unnecessary parts of the DLC film. After completely wiping down the chamber, we inject acetylene gas. Various gases are injected, and high voltage is applied. The film is built up by repeating the processes of film formation and cooling, taking about 6 hours to complete. 【Process】 1. Inspection and cleaning 2. Masking 3. DLC coating 4. Finishing *For more details, please download the PDF or feel free to contact us.
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As a leading company in WPC processing, we achieve further reduction in friction and improvement in wear resistance and seizure resistance by combining it with other surface treatments such as DLC/PVD coating. WPC processing continuously shot-blasts metal surfaces with micro-sized media, generating residual compressive stress on the surface while simultaneously forming countless micro-dimples, significantly improving the fatigue strength and sliding characteristics of sliding components. Fujii WPC Co., Ltd. boasts a wide range of processing achievements in industrial fields, from automotive parts to molds, cutting tools, and other tools, as a leading company in WPC processing. With composite processing using DLC coating, high-quality coatings are now possible even on aluminum, which was previously challenging. Additionally, by applying WPC as a pre-treatment for PVD coatings on molds, cutting tools, and other tools, we can further enhance the excellent performance of PVD. The lifespan of automotive parts, metal components, molds, cutting tools, and other tools can be multiplied several times! Composite processing combined with nitriding, carburizing, high-frequency hardening, and coating is expected to provide further durability and friction reduction. We offer short delivery times and can accommodate orders starting from one piece, as well as composite processing.
![[Data] Extension of rolling fatigue life due to DLC coating](https://image.mono.ipros.com/public/product/image/3c1/2001456067/IPROS99656835332744154798.png?w=280&h=280)
![[Useful Materials] Basic Knowledge of Surface Treatment DLC That You Can't Ask Now *Materials Provided](https://image.mono.ipros.com/public/product/image/252/2001005574/IPROS36460498593059821938.jpeg?w=280&h=280)
