Butt welding of small diameter wire.
【Processing Overview】 ■Material: Nitinol (shape memory alloy) ■Work Size: φ0.5mm + φ0.5mm ■Processing Machine: Laser Welding The components are joined together by butt welding. Depending on the material, some may still be in the research stage. We have experience with wire sizes starting from φ0.3 and pipe materials with an outer diameter of φ0.89-t0.15 and above. 【Advantages of This Processing】 As a single-piece processing method, machining with lathes and other equipment can be too elongated and difficult, or even if it is possible, it may take a lot of time and require various processing jigs. If the quality and cost do not meet the targets, producing parts separately and then welding them can bring the quality and cost closer to the goals. Although this results in multiple parts, each can be processed at normal costs without the need for special jigs, and areas where surface roughness was unsatisfactory in single-piece processing can be improved. The parts are then welded together to form a single unit. *For more details, please contact us.
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Joining processes are utilized in various fields such as medical, semiconductor, low-voltage electronics, and industrial machinery, among others, for component joining operations.
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We collaborate with partner factories to provide support all the way to the final finishing, focusing on precision welding of thin plates, precision sheet metal processing, and machining (NC lathes and machining centers). ★ Precision Welding of Thin Plates We possess YAG laser welding, plasma welding, micro plasma welding, spot welding, micro spot welding, TIG welding, and semi-automatic welding. We select welding machines according to the required dimensional accuracy, strength, and degree of deformation, ensuring careful welding. ★ Precision Sheet Metal Processing We have laser cutting machines, press brakes (benders), three-roll machines, and various general-purpose types. We can quickly respond to 3D-shaped sheet metal using dedicated unfolding CAD. We can also handle small lots of press-formed products using simple molds. ★ Machining We have a 10-inch CNC lathe and a large vertical machining center (X-axis 2060mm, Y-axis 940mm). We can perform turning operations on thin-walled rings and shape cutting (part processing) using a 3-axis simultaneous machining center with 3D CAD/CAM, including difficult-to-cut materials (such as heat-resistant alloys). ★ We also process small-diameter holes (hole diameter φ0.1 to φ1.0mm) using an electron beam drilling machine owned by our partner factory, producing filters, strainers, baskets, and more.
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