Detect the dimensions of the card edge of the printed circuit board and determine good and defective products!
There was an inspection deficiency in the card edge processing section of the printed circuit board, resulting in defective products being released to the end user, which caused damage to the counterpart's motherboard connector. We received a request from an electronic component manufacturer to establish a cost-effective automated inspection system as a permanent solution. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to detect the difference between good and defective products and make a judgment in 0.35 seconds. However, the measurement section during verification is not the accurate width of the tip but rather the vertical dimension of the screen. The left image shows the master image (settings screen) where the inspection area is specified with pink and green lines. The right image displays the inspection results, with pass results shown in blue.
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【Software Used】 Software: EasyInspector Field of View: No recording Minimum size of inspection target: 0.5mm Number of inspection points: 1 Camera resolution: 1.3 million pixels, resolution changed to approximately 800,000 pixels (1280×600) Lens focal length: 50mm Distance between lens and product: Approximately 155mm Lighting: Indoor fluorescent lights Current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position/Width Measurement] [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.