[Patent] Achieving an air nozzle that completely removes water with air blow.
Air screw nozzle
Are you making this mistake while draining water from your work?
To those in charge who are struggling with water drainage of workpieces, Are you making these mistakes when it comes to draining water from workpieces? Do you know the real reason why, even when you increase the air blow strength, the water droplets don’t get blown away? Do you know the real reason why changing the shape of the air nozzle doesn’t help in draining the water? Do you know the real reason why increasing the number of air nozzles doesn’t sufficiently drain the water? These are typical mistakes made by companies that use air blow for draining water and removing droplets from workpieces, resulting in "not being able to drain water sufficiently even with air blow." However, these mistakes are not as significant compared to the fatal mistake I am about to share with you. What is that fatal mistake? It is... Focusing on the strength of the air blow and not paying attention to the "quality" of the air. [Continued below] ↓↓↓
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basic information
With the intermittent air blown from standard air nozzles or air knives, large water droplets can be removed, but due to the influence of "surface tension," droplets smaller than 1mm can only be moved and cannot be blown away. Therefore, no matter how strong the air blow is, surface tension continues to act, preventing droplets smaller than 1mm from being blown away, making it impossible to completely dry the workpiece. To blow away these small droplets of less than 1mm, it is necessary and important to change the "quality" of the air. Our "Air Screw Nozzle" processes the air into cut air within the nozzle. The "popping" cut air is expelled. This cut air generates several times the force of the normal air blow that is expelled intermittently (patented). Additionally, in a standard air blow, water droplets are blown upwards, causing the expelled water to fall back and reattach to the workpiece, which also contributes to the workpiece not drying. The "Air Screw Nozzle" rotates itself and expels rotational waves. By scattering the water droplets to the left and right, it prevents them from reattaching to the workpiece, allowing for complete water removal.
Price information
We will provide a quote individually. Please contact us first. <By utilizing subsidies, it is possible to implement at up to half the cost> Our company also offers support and assistance for utilizing various subsidies. Please feel free to consult with us. *The amount and rate of subsidies vary depending on the type of subsidy and the size of the company. We will propose the most suitable option for your company, so please consult with us.
Delivery Time
※We will customize it individually, so the delivery time will vary accordingly. Please contact us first.
Applications/Examples of results
【Application】 Draining water after washing trays, bases, and other workpieces. With conventional nozzles, complete drying was difficult, especially for workpieces with protrusions, grooves, depressions, and uneven surfaces, where water would remain in those areas. Our patented air nozzle has a "zagging" power that is on a completely different level compared to conventional nozzles. The cutting air generated by rotational waves penetrates into grooves, depressions, and recesses, effectively scraping out water and achieving 100% complete drying. *We also offer cleaning and drying machines equipped with this air nozzle, in addition to the air nozzle itself. We can customize them individually, so please feel free to contact us. 【Implementation Results】 Fujitsu, Fujifilm Holdings, Mitsubishi Heavy Industries, Sumitomo Electric Industries, Furukawa Electric, Nidec (formerly Nidec Corporation), Asahi Kasei, Minebea Mitsumi, JFE Steel, Nitto Denko, Mahle Filter Systems, Morinaga Milk Industry, Myojo Foods, Hochiki, Furukawa Battery, and others. Additionally, we have numerous delivery records to major companies in the industry, both domestically and internationally, ranging from cleaning machines to individual nozzles.
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Company information
■■■ 100% Water Removal and Complete Drying, the Only Air Nozzle ■■■ "Air Screw Nozzle" (Patent Obtained: Patent No. 6749741) An essential cleaning process in product manufacturing. Until now, there has been no air nozzle capable of completely blowing away water droplets that adhere to the workpiece after cleaning. In fact, the industry has come to accept the notion that "complete water removal with an air nozzle is impossible." However, our "Air Screw Nozzle" overturns that common belief. With our uniquely developed cutting air using rotational waves, it achieves 100% water removal from the workpiece after cleaning. This realizes "complete drying" and eliminates the need for drying processes using warm air or warm rooms after cleaning. Moreover, its power extends beyond just water removal. Stubborn dirt that has adhered, dust, and grime that has settled into scratches can gradually be removed with air blowing alone, without the need for water. (In some cases, degreasing or chemical cleaning may be necessary.) Additionally, it stands out from other nozzles in its ability to remove dust and chips. (Compatible with clean rooms) ★ You can watch a video of the actual water removal and air blowing process. Download the catalog now and see for yourself.