Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 1
Introducing the effects of digitalization on-site and the effects of improving process balance!
We would like to introduce the effects of implementing our cloud-based manufacturing site improvement solution, 'Roland DG Assemble,' based on numerical data. In terms of the effects of digitalization at the site, when estimated for a factory with 50 workers, indirect labor hours were reduced by 6,500 minutes per month, resulting in a reduction of indirect labor costs by 210,000 yen per month. Additionally, regarding the effects of improving process balance, the quarterly productivity improvement rate was +20%, and direct labor cost savings amounted to 3.5 million yen per month. **Effects** <Digitalization at the Site> - Indirect labor hours reduction: 6,500 minutes/month - Indirect labor cost reduction: 210,000 yen/month <Process Balance Improvement> - Quarterly productivity improvement rate: +20% - Direct labor cost reduction: 3.5 million yen/month *For more details, please refer to the related links or feel free to contact us.*
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The on-site work support system 'Roland DG Assemble' born from over 20 years of manufacturing experience. Towards realizing a manufacturing site that is "friendly to people and strong in quality"! 【Five Features of Roland DG Assemble】 1. Digitalization of work procedures, allowing for instant sharing and modification of information. 2. Automatic recording of when, who, what, and how much work was done. 3. Automatic judgment of numerical values through integration with tools and measuring devices, aiding in error-proofing for workers. 4. Automatic data compilation of work results. Aggregation and visualization of data for on-site improvement. 5. Utilization of skill maps and proficiency graphs for worker training. 【Recommended for the following issues!】 ☑ Variability in work quality. ☑ Personalization and craftsmanship in on-site work. ☑ Complicated management of paper procedures and checklists. ☑ Frequent mistakes in on-site work, with little effect from warnings. ☑ Time-consuming transcription of work results into Excel. ☑ Errors in aggregating work results, leading to inaccurate data. ☑ Directly going to the site for progress management. ☑ Inability to objectively evaluate worker skills. ☑ Ad-hoc training. We provide total support for the "beginning," "middle," and "end" of on-site work.