We will inspect the grinding angle of processed product rings using AI image inspection software!
The tools handled by cutting tool manufacturers required the angles of the machined parts (the inner and outer edges of the ring) to be quantified in order to enhance product accuracy. However, there was a problem where the difference between defective and non-defective products could only be visually identified due to the lack of inspection methods. This issue was resolved through an inquiry to our company, which specializes in image processing software. 【Inspection Settings and Inspection Images】 *Upper image: Machined area for measuring the base (Master image: After inspection) *Lower image: Machined area reflected in a mirror for measuring height (Master image: After inspection) By using the "Dimensional Angle Inspection" feature of EasyInspector, we were able to quantify the base and height, making it possible to determine the angle. The base can be calculated by detecting the area where the color changes when viewed from above. To verify the height with a single camera, a mirror was placed inside the ring to reflect the image to the camera, allowing for calculation in a manner similar to that of the base. By specifying tolerances in the settings, it became possible to inspect the pass/fail status of the angle (base and height).
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**Used Software and Equipment** Software used: EasyInspector310 Field of view: 22mm x 28mm Minimum size of inspection target: 2mm Number of inspection points: 3 Camera resolution: 1.3 million pixels Lens focal length: 40mm Distance between lens and product: approximately 180mm Lighting: Fluorescent lighting illuminated from an angle above Current 'EasyInspector2' MS (MeaSure) package can perform inspections for [position and width measurement] [angle measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.