[Case Study] Circuit Board Inspection for Aerospace and Defense Sector
TAKAYA APT Series
Please utilize Takaya's flying probe tester for substrate inspection in the aerospace and defense sectors.
In the aerospace and defense sectors, where high-quality standards are required, the use of flying probe testers streamlines the inspection of low-volume production boards. The flexible inspection flow, which does not require fixtures, enables quick turnaround times and ensures traceability, achieving both quality improvement and cost reduction. 【Implementation Results】 - Conducted full inspection of low-volume production boards, achieving quality assurance for products that require high reliability. - Responded to the stringent demands specific to the aerospace and defense sectors with a high-precision inspection flow. 【Challenges Faced by Customers】 Burden of Fixture Creation: Fixture-based testers require dedicated fixtures for each board, leading to excessive costs for low-volume production. The design and manufacturing of fixtures take time, making it difficult to respond to short lead times. Difficulty in Defect Detection: There is a risk of missing fine defects (hidden shorts, internal wiring issues) that are difficult to detect with only AOI or functional testing. Particularly in multilayer boards, visual inspections and standard power-on tests are insufficient for quality assurance. Traceability Requirements: In aerospace and defense products, it is necessary to record measurement results and inspection data in detail to ensure future traceability.
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**Benefits of Introducing Flying Probe Testers** Flexible Inspection Without Fixtures: By using a flying probe tester, inspections can be conducted immediately without the need to create fixtures. Just by creating an inspection program, it can quickly respond to design changes and differences in product specifications. Supplementing AOI, XOI, and Function Tests: High-precision electrical inspections can supplement defects that cannot be detected by AOI or function tests (such as hidden shorts or connection failures). High quality standards can be maintained even for low-volume production boards. High Reliability Quality Assurance: Measurement values and inspection dates can be saved, making it easy to manage and search as traceability documentation. Inspection data can be utilized for future maintenance and quality assurance. Improved Cost Efficiency: Reduces the design and manufacturing costs of fixtures, optimizing cost performance even for low-volume production boards. Preventing the outflow of defective products reduces costs associated with re-inspection and corrections.
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**Effects of Implementation** Short Lead Time Response: No need for jigs allows for quick responses to design changes and prototype stages of circuit boards. Streamlining the inspection process achieves reduced lead times. Quality Improvement: Electrical characteristic inspections complement defects missed by AOI and XOI, preventing the outflow of defective products. Meets the stringent reliability standards specific to the aerospace and defense sectors. Ensuring Traceability: Recording and storing inspection data makes future product analysis and troubleshooting easier. Strengthens the quality management system. **Application Examples** Aircraft Control Circuit Boards: Detailed defect inspections for control circuit boards that require high reliability. Detection of internal connection failures and fine shorts in multilayer boards. Defense Communication Circuit Boards: Quality assurance for special specification communication circuit boards produced in small quantities. Detailed analysis of hidden shorts and unconnected areas. Satellite Equipment Circuit Boards: Identification of defects in circuit boards designed for harsh environments and ensuring traceability.
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Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, beginning the assembly of transistor radios. Currently, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells in-circuit testers (printed circuit board inspection devices), RFID-related equipment (technology that enables information exchange through short-range wireless communication from IC information tags), and engages in IT consulting and system solutions, among various electronics businesses both domestically and internationally. We will continue to evolve as a corporate group that contributes to the development of society, with textiles and electronics as our two pillars.
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