[Case Study] Automation and Material Reduction through the Introduction of a Primer Coating Machine
Proposal for the automation of primer application and ultrasonic welding! Reducing the amount of material used for application to less than 1/10.
We would like to introduce a case of introducing a coating machine in the assembly process of the automotive industry. This customer was manually applying primer, but faced difficulties in maintaining a consistent application range and amount, leading to unstable quality. We proposed the automation of primer application and ultrasonic welding. By introducing this product, it became possible to reduce the number of operators from three to two. 【Case Overview (Partial)】 ■ Equipment: Console Box ■ Industry: Automotive ■ Process: Assembly Process ★ Please feel free to contact us as we will propose a design for labor-saving equipment after consulting with the customer.
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【Overview of Other Cases】 ■Issue: Primer application was done manually, making it difficult to maintain a consistent application area and amount, resulting in unstable quality. ■Proposal and Implementation Effects - Proposed automation of primer application and ultrasonic welding. - Reduced the number of operators needed from three to two. - The amount of materials used for application was reduced to less than one-tenth, achieving a reduction in material planning costs. *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!
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