Case study of automated visual inspection: Example of container lid condition inspection using 3D sensors.
Image Processing Visual Inspection System "iVision"
An example of automating visual inspection to check the sealing condition of container lids flowing on the conveyor line by installing a 3D sensor on the line!
Regarding the inspection of the lids of containers being transported on the line, would you consider switching from "visual inspection" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and measuring the condition of the lids, we can create a system that performs inspections without the need for inspectors to be stationed on the transport line. Using 3D sensors allows us to confirm the sealing condition of the lids, including slight "lifting" that is difficult to detect with overhead cameras. 【Features of this system】 ■ Inspections can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ The use of 3D sensors enables the detection of slight lifting of the lids. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by measuring on the transport line ■Conducting inspections during transport using 3D sensors 【Case Study】 ■Inspection of the sealing condition of food container lids, such as ice cream containers *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)