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  6. [ZENFormer Case Study] Hybrid Molding of Metal and Resin

[ZENFormer Case Study] Hybrid Molding of Metal and Resin

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last updated:Jan 29, 2025

放電精密加工研究所 大和事業所
放電精密加工研究所 大和事業所
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High-precision parallel pressing + high-precision positioning + long-duration pressure holding + long stroke!

We would like to introduce a case where the ultra-compact electric injection unit "Petit Injection" (manufactured by UBE Machinery Corporation) is combined with the "ZENFormer" to achieve metal forming and injection molding in a single process without the need for setup changes. Utilizing the product's features of four-axis independent control and servo motor drive, we employed mold clamping press operations and two Petit injections. This integration of aluminum plates and high-performance resins was made possible with a single system. By using this technology, the development of applications for multi-materials (composite molding technology) can be promoted. 【Process】 ■1. Insert aluminum plate into the mold ■2. Mold clamping and aluminum plate forming ■3. Injection molding (edging, back injection → surface decoration) ■4. Mold opening and product extraction *For more details, please refer to the related links or feel free to contact us.

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[ZENFormer Case Study] Hybrid Molding of Metal and Resin

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15.PNG
  • Related Link - https://www.zenformerlab.com/case/?id=1592542463-1…

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放電精密加工研究所

放電精密加工研究所 大和事業所

Other manufacturing

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We contribute to product creation in various fields with our original digital servo press machine from the Electric Discharge Machining Research Institute. The "ZENFormer" series features advanced functions that achieve our unique technology of complete parallel control. At the newly opened Yamato office in November 2020, we have a full range of series available, and through our sharing service, where these devices can be shared, we also utilize them as a research lab. By integrating communication technology and sensor technology into our products, we provide services that promote DX (digital transformation) with intelligent servo press machines, contributing to the manufacturing needed in the coming era. Additionally, at the Wakasa factory, we handle a wide range of molds essential for press machines. We manufacture and sell our original brand Miyagi High Set series, as well as press molds, general-purpose molds, and special molds. We also engage in other metal processing.

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