Reducing the complexity of assembly procedures through the use of resin bearings *Case study available.
By integrating various components, we reduce the product's weight, minimize assembly and maintenance time, and achieve a reduction in the number of parts and costs!
Our company designs and manufactures plastic bearings for various components in vacuum cleaner mechanisms for vacuum cleaner manufacturers. In the bearing unit for omnidirectional rotating wheels, we have reduced the product weight by integrating various counterpart parts, minimizing assembly and maintenance time, and reducing the number of parts and costs. Additionally, for customers facing assembly issues with existing brush units for vacuum cleaners, we have reduced the number of assembly parts and labor hours through our integration technology, simplifying the assembly process. 【Case Summary (Partial)】 < Bearing Unit for Omnidirectional Rotating Wheels > ■ Background: Development of a new type of vacuum cleaner equipped with an omnidirectional rotating wheel ■ Results - Reduced product weight and minimized assembly and maintenance time - Reduced the number of parts and costs *For more details, please download the PDF or feel free to contact us.
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【Summary of Other Cases (Partial)】 < Bearing Unit for Cable Winding Function > ■ Issue: Caused wear with counterpart components, potentially damaging the cable. ■ Result: Solved the problem by using BNL thrust bearings, contributing to cost reduction. < Lightweight Wheel > ■ Issue: A combination of bushings, aluminum shafts/pins, and felt covers. ■ Result: Achieved a 50% reduction in component costs and improved wheel performance through integrated design. *For more details, please download the PDF or feel free to contact us.
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BNL is widely recognized as a global leader in the design and manufacturing of plastic unit components that integrate functions centered around bearings. Headquartered in North Yorkshire, England, we have been providing innovative ideas centered on bearings for over 50 years since our establishment in 1970. Currently, we have branches in the United States, Germany, France, Italy, Spain, China, Thailand, and Japan, offering services globally to major manufacturers in each region. With a wealth of ideas and experience gained from responding to various markets, along with our uniquely developed specialized injection molding technology, we consistently create solutions that impress our customers, contributing to cost savings, space savings, enhanced functionality, and weight reduction. In this sense, we are not just a bearing manufacturer but an engineering designer that provides ideas to our customers. ◎ Create bearing units using injection molding (molds). ◎ Various shapes are possible, resulting in lower total costs.
