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  6. Lightweighting and cost reduction through the use of plastics around automotive ECUs [ECM measures].

Lightweighting and cost reduction through the use of plastics around automotive ECUs [ECM measures].

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- Heat-conducting resin molded products - Heat dissipation and electromagnetic wave shielding resin molded products

last updated:Jan 14, 2025

積水テクノ成型 新事業開発部
積水テクノ成型 新事業開発部
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Currently, metal housings/cases are mainstream for vehicle-mounted ECUs. By changing this to resin, weight reduction and cost savings can be achieved.

In-vehicle ECUs typically use metal cases made of aluminum or copper. While metal shielding ensures robustness and excellent EMC measures, it poses significant challenges in terms of weight and cost. With the electrification of vehicles, the imperative of "how to lighten the body and extend the driving range" is unavoidable, and the demand for lightweight solutions is high. Sekisui Techno Molding's approach enables weight reduction by converting from metal to resin (approximately 45% reduction for the same shape). It also allows for design freedom through resin molding and cost reduction via mass production. While many resin products are inferior to metals in terms of heat dissipation and electromagnetic wave (noise) control, Sekisui Techno Molding's resin products ensure these functions. ■ Thermally conductive resin molded products (focused on heat dissipation) - Reduction of product temperature rise through heat diffusion - Weight reduction, improved design freedom, and mass production by replacing metal products ■ Heat dissipation and electromagnetic wave shielding resin molded products (balancing heat dissipation and electromagnetic wave shielding) - Reduction of product temperature rise through heat diffusion - Electromagnetic wave shielding performance through conductivity - Weight reduction, improved design freedom, and mass production by replacing metal products With Sekisui Techno Molding's comprehensive system, we consistently support our customers from planning and prototype development/verification to mass production and sales to realize their ideals.

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Lightweighting and cost reduction through the use of plastics around automotive ECUs [ECM measures].

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■Thermal Conductive Resin Molding Products ・Realization of high thermal diffusivity in the horizontal (plane) direction ⇒ Thermal conductivity: 26 W/(m·K) ・Realization of high rigidity (compared to general-purpose PP resin) ⇒ Bending strength: 52 MPa ■Heat Dissipation and Electromagnetic Wave Shielding Resin Molding Products ・Realization of high thermal diffusivity in the horizontal (plane) direction ⇒ Thermal conductivity: 14 W/(m·K) ・Realization of electromagnetic wave shielding (electric field) ⇒ Surface resistance: 10^-1 Ω

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Applications/Examples of results

■Vehicle-mounted camera housing ■Millimeter-wave radar housing ■Meter cluster ■Heat dissipation fins ■Inverter cover, DC-DC converter cover ■OBC case ■e-Axle ■ADAS components ■AD components ■Shield plate ■Others, ECU case

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Electromagnetic wave shielded molded products

Electromagnetic wave shielded molded products

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Thermal conduction molded products

Thermal conduction molded products

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2025 Yokohama Automotive Technology Exhibition Participation

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We will be exhibiting at the 2025 Automotive Technology Exhibition. We will showcase "Heat Dissipation and Electromagnetic Shielding Resin Molded Products." If you have time, we would be delighted if you could stop by our booth. We will provide explanations while you can touch the actual products. Please see below for details. 【2025 Automotive Technology Exhibition】 https://aee.expo-info.jsae.or.jp/ja/yokohama/  Exhibition Dates:   May 21, 2025 (Wed) 10:00 AM - 6:00 PM   May 22, 2025 (Thu) 10:00 AM - 6:00 PM   May 23, 2025 (Fri) 9:00 AM - 4:00 PM  Venue:   Pacifico Yokohama Exhibition Hall, North  Booth Location:   Exhibition Hall 351 (within the Sekisui Chemical booth) *For exhibition and registration information, please visit here:  https://aee.expo-info.jsae.or.jp/ja/registinfo/

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Exhibition at Automotive World 2025: [Heat Dissipation and Electromagnetic Shielding Resin Molding Products]

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Sekisui Techno Molding will exhibit at Automotive World 2025. Event Dates: January 22, 2025 (Wednesday) 10:00 AM - 5:00 PM January 23, 2025 (Thursday) 10:00 AM - 5:00 PM January 24, 2025 (Friday) 10:00 AM - 5:00 PM Venue: Tokyo Big Sight, East Hall Booth Location: East Hall 4 E33-12 (within the Mie Prefecture booth) Exhibition Content: The exhibition will take place within a booth organized by Mie Prefecture. A total of 7 companies will exhibit within the same booth. Sekisui Techno Molding will showcase "heat dissipation and electromagnetic wave shielding resin molded products."

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積水テクノ成型

積水テクノ成型 新事業開発部

Resin/Plastic

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Since its establishment, Sekisui Techno Molding has primarily focused on injection molding, supplying products to various industries, including the automotive sector. With the principles of "customer-oriented," "quality-focused," and "environmentally conscious," we aim for manufacturing that is aware of the trends of the times. We are also committed to further evolving our core molding technology and focusing on the development of high-performance resin products, civil engineering materials, and environmentally friendly products. We aspire to be a company that contributes to society.

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