The tunnel-type gap, step, scratch, and dent inspection system "eiφis" manufactured by Eines Systems, which has a proven track record with OEM manufacturers in Europe and the United States.
1. Easy to accommodate new models and additional measurement points Not only can we conduct comprehensive multi-point inspections, but we can also easily accommodate new models and additional measurement points. Furthermore, we can cover all materials, including not just sheet metal but also resin and glass, allowing one machine to cover all vehicle body measurement points. Additionally, by analyzing and providing feedback from inspection result data, we can improve quality management and enhance production processes. 2. No safety measures required due to the absence of drive components Our unique algorithm enables high-precision measurements while achieving high-speed inspections. Since it can accommodate high-speed takt lines, there is no need to stop during inspections. 3. No need to stop during automobile body inspections With a simple configuration of LED and fixed cameras, there are no drive components. This eliminates the need for additional safety measures and keeps maintenance to a minimum. 4. Capable of scratch and dent inspections By adding a tunnel to the tunnel-type gap and step inspection device, we can upgrade it to enable inspections for 1. scratches and dents on completed vehicles and 2. poke-yoke inspections for emblems and other components.
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basic information
The inspection of gaps and unevenness in the vehicle body is currently mainly performed by human hands (using tools such as hand measurements and gap gauges) or by handheld devices. In such inspection methods, increasing the number of measurement points takes more time, requiring adjustments to the line speed, and can lead to variations in measurement results due to human factors, which is why there is a growing movement towards automation. Therefore, Eines has developed a system that can scan assembled automotive door and hood components and the vehicle body without stopping the production line. By combining advanced image processing software with high-performance hardware, it achieves higher control, productivity, and efficiency. Additionally, through the automation of inline inspection of all vehicle body gaps and unevenness, which was not possible with conventional technology, it realizes significant improvements in source streamlining and data utilization, providing high customer value.
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Applications/Examples of results
We have a track record of deliveries to OEM manufacturers around the world.
Company information
Daiichi Jitsugyo (DJK) is developing its business centered on seven operations as a supplier of industrial machinery both domestically and internationally. As we recognize the challenges facing the world alongside the realization of a prosperous life through industrial development, we aim to connect the accumulated know-how we have cultivated to the realization of a sustainable society, supporting global manufacturing with our ability to propose advanced technologies and services that meet diverse needs.
