We will eliminate quality defects caused by forgetting to tighten screws and improve production efficiency.
In automobile manufacturing, forgetting to tighten screws or incomplete tightening is a serious issue that can lead to product quality defects and safety problems. Our "Screw Tightening Forgetting Prevention Counter" solves these issues when used in combination with electric screwdrivers, contributing to improved production efficiency. 【Usage Scenarios】 - Screw tightening processes on automobile manufacturing lines - Processes using multiple types of screws - Processes requiring complex screw tightening patterns - Processes experiencing quality defects or safety issues due to forgotten screw tightening 【Benefits of Implementation】 - Reduces the occurrence of quality defects caused by forgotten screw tightening, contributing to improved product quality. - Alleviates the burden on workers and achieves improved work efficiency. - Prevents product damage or accidents caused by incorrect screw tightening, contributing to enhanced safety. - Promotes automation and labor-saving in production lines, contributing to cost reduction.
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【Features】 - This control device is designed to be used in combination with an electric screwdriver to detect and prevent "forgotten screw tightening (human error)" and "incomplete screw tightening." - It automatically measures the screw tightening time, making setup easy. (Manual settings for precise adjustments are also possible.) - With the second timer setting, it can stop the screwdriver's rotation. (It alerts you when a long screw is mistakenly tightened.) - It can memorize eight different screw tightening patterns and combine them sequentially for tightening. - Equipped with various I/O terminals, it can also be connected to automated machines. - Even if multiple screwdrivers are used, the number can be increased through daisy chaining, and the screwdrivers can be controlled in the order of operation.
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Company information
Our company is a specialized trading firm that handles a wide range of products related to manufacturing, centered around "screws." We offer not only tools, carts, and standard screw products but also processed and drawing items made of metals, plastics, and harnesses. Additionally, we handle various types of transport robots such as AGVs and AMRs. Since our establishment in 1957, we have been engaged in transactions with many suppliers both domestically and internationally. Our strengths lie in our reliable quality, competitive pricing, and speedy responsiveness. In addition to our headquarters in Tokyo, we have branches in Kawasaki, Tochigi, Shizuoka, Osaka, the Philippines, Vietnam, Shanghai, and Hong Kong, where our sales representatives provide consistent support from quotations to after-sales follow-up. We also have a subsidiary, Tokai Lock Co., Ltd., which specializes in anti-loosening processing for screws. We will provide optimal proposals tailored to your needs, so if you have any issues related to manufacturing, please feel free to contact Koyama Co., Ltd.