Prevent mistakes and improve quality! A screw tightening management system that works with electric screwdrivers.
In the manufacturing of medical devices, precise screw tightening is a crucial process that affects the quality and safety of the products. Human errors such as forgetting to tighten screws or incomplete tightening can lead to product malfunctions or serious accidents. Our "Screw Tightening Forgetting Prevention Counter" is a groundbreaking control device that works in conjunction with electric screwdrivers to solve these issues. 【Usage Scenarios】 - Assembly processes of precision parts in medical device manufacturing sites - Processes with a high frequency of manual screw tightening - Processes with a high risk of quality defects due to forgotten or incomplete screw tightening - Processes involving multiple workers 【Benefits of Implementation】 - Significant reduction in quality defects caused by forgotten or incomplete screw tightening - Improved work efficiency and reduced work time - Reduced burden on employees and enhanced safety of operations - Stabilization of product quality and increased reliability
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【Features】 - Used in combination with an electric screwdriver, it detects and prevents "forgotten screw tightening (human error)" and "incomplete screw tightening." - Automatically measures the screw tightening time, making settings easy. (Manual settings allow for precise adjustments.) - With the second timer setting, it can stop the screwdriver's rotation. (It alerts you when a long screw is mistakenly tightened.) - It can memorize eight different screw tightening patterns and perform tightening by combining them sequentially. - Equipped with various I/O terminals, it can also connect to automated machines. - Even if multiple screwdrivers are used, the number can be increased through a daisy chain, and the screwdrivers can be controlled in the order of operations. 【Our Strengths】 Since our establishment in 1957, we have been a part of Japan's manufacturing industry for over half a century, with screws as our core competence. We have obtained ISO 9001 (Quality), ISO 14001 (Environment), and ISO 27001 (Information Security) certifications, striving for quality improvement, cost reduction, environmental consideration, and information protection. We collaborate with various partners to propose products and services that meet our customers' needs by utilizing new materials and processing technologies.
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Our company is a specialized trading firm that handles a wide range of products related to manufacturing, centered around "screws." We offer not only tools, carts, and standard screw products but also processed and drawing items made of metals, plastics, and harnesses. Additionally, we handle various types of transport robots such as AGVs and AMRs. Since our establishment in 1957, we have been engaged in transactions with many suppliers both domestically and internationally. Our strengths lie in our reliable quality, competitive pricing, and speedy responsiveness. In addition to our headquarters in Tokyo, we have branches in Kawasaki, Tochigi, Shizuoka, Osaka, the Philippines, Vietnam, Shanghai, and Hong Kong, where our sales representatives provide consistent support from quotations to after-sales follow-up. We also have a subsidiary, Tokai Lock Co., Ltd., which specializes in anti-loosening processing for screws. We will provide optimal proposals tailored to your needs, so if you have any issues related to manufacturing, please feel free to contact Koyama Co., Ltd.