Screw Tightening Forgetting Prevention Counter for Electrical and Electronic Equipment Manufacturing
Reduce careless mistakes! A counter that prevents forgetting to tighten screws, achieving improved assembly accuracy.
In the manufacturing of electrical and electronic devices, forgetting to tighten screws or incomplete tightening is a serious problem that leads to a decline in product quality and the occurrence of defective products. Our "Screw Tightening Forgetting Prevention Counter" solves these issues when used in combination with an electric screwdriver, contributing to improved assembly accuracy. 【Usage Scenarios】 - Assembly lines for electrical and electronic devices - Automation of screw tightening tasks - Complex assembly processes using multiple types of screws - Improving efficiency in tasks that relied on manual labor - Prevention of defective products due to forgotten tightening 【Effects of Implementation】 - Suppresses the occurrence of defective products due to forgotten tightening, contributing to improved product quality. - Reduces the burden on workers and improves work efficiency. - Suppresses variations in tightening torque, leading to stabilization of product quality. - Achieves resolution of labor shortages and cost reduction through automation.
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basic information
【Features】 - This control device is designed to be used in combination with an electric screwdriver to detect and prevent "forgotten screw tightening (human error)" and "incomplete screw tightening." - It automatically measures the screw tightening time, making setup easy. (Manual settings for precise adjustments are also possible.) - With the second timer setting, it can stop the screwdriver's rotation. (It alerts you when a long screw is mistakenly tightened.) - It can memorize eight different screw tightening patterns and combine them sequentially for tightening. - It is equipped with various I/O terminals, allowing for connection with automated machines. - Even if multiple screwdrivers are used, the number can be increased through daisy chaining, and the screwdrivers can be controlled in the order of operation.
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Company information
Our company is a specialized trading firm that handles a wide range of products related to manufacturing, centered around "screws." We offer not only tools, carts, and standard screw products but also processed and drawing items made of metals, plastics, and harnesses. Additionally, we handle various types of transport robots such as AGVs and AMRs. Since our establishment in 1957, we have been engaged in transactions with many suppliers both domestically and internationally. Our strengths lie in our reliable quality, competitive pricing, and speedy responsiveness. In addition to our headquarters in Tokyo, we have branches in Kawasaki, Tochigi, Shizuoka, Osaka, the Philippines, Vietnam, Shanghai, and Hong Kong, where our sales representatives provide consistent support from quotations to after-sales follow-up. We also have a subsidiary, Tokai Lock Co., Ltd., which specializes in anti-loosening processing for screws. We will provide optimal proposals tailored to your needs, so if you have any issues related to manufacturing, please feel free to contact Koyama Co., Ltd.