Waterproof insulation for substrates and electrical components. Sample gift of "hot melt molding."
Hot melt molding, low pressure molding, sealing, potting, coating.
"Hot melt molding," which is increasingly being adopted for waterproofing and insulating sealing of substrates and electronic components. We are offering a sample of an LED substrate sealed with hot melt molding for free.
We will provide a sample of a 20×20mm substrate (with LED) molded and sealed with amber/black polyamide-based hot melt free of charge. Please feel free to check the texture in person. Additionally, a movie of the production of this sample is currently available on the YouTube video below. If you would like a sample, please do not hesitate to contact us. What is "hot melt molding"? It is a sealing method that uses a solvent-free, one-component thermoplastic adhesive to insert mold electronic components within a mold. It excels in environmental resistance characteristics such as waterproofing, dustproofing, and insulation, and it solidifies in a short time of just a few seconds, leading to its expanding adoption as a sealing method alternative to potting. Furthermore, the materials used in this method are primarily derived from natural fatty acids sourced from grains, making it an environmentally sustainable method. Examples of applications: - Automotive electronic components (interior/exterior of vehicles) - Electronic components for power tools - Electronic components for industrial equipment - Various sensors, switches, etc. - Components for outdoor equipment (such as agricultural machinery)
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basic information
LED × 3 pieces, mounting board (approximately 20 × 20 mm) Power supply: 9V
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Applications/Examples of results
- Automotive electrical components (interior/exterior) - Electric tool electrical components - Electrical components for industrial equipment - Various sensors, switches, etc. - Equipment parts for outdoor use (agricultural machinery, etc.)
Detailed information
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Examples of waterproof sealing for agricultural machinery substrates (left is before sealing / right is after sealing; the black areas are the sealing agent)
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Case of full perimeter sealing for integrated control board motor stator (the amber-colored part on the outer circumference is the sealing agent) Waterproof rating: IPX8
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Examples of sealing industrial equipment control circuits (left is before sealing / right is after sealing, with the black areas being the sealing agent)
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Company information
Our company provides comprehensive support for the introduction of hot melt molding methods, from initial technical discussions and appropriate hot melt selection to prototype production and evaluation, optimal process considerations for mass production, proposals for optimal equipment or the design and manufacturing of dedicated machines (automated systems), hot melt supply and line support. For customers for whom equipment installation poses a barrier to adopting this method, we even offer production contracting at our facility, ensuring support from "start to finish." **Benefits of Hot Melt Molding** - Improved production efficiency and cost reduction through alternative methods to potting - Greater design flexibility due to mold forming, enabling miniaturization and lightweighting of components - Use of sustainable raw materials derived from natural fatty acids We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even just for a tour.
