Free distribution of a case study on mold coating that doubled the productivity of automotive parts manufacturing.
Here is a case study of a certain automotive parts manufacturer. In the process of injection molding epoxy resin under high temperature and high pressure of 150°C, resin adhesion began after about 2,000 shots, necessitating frequent mold changes. The introduction of "Bicoat NYK-01" improved mold life by approximately twice, achieving a significant enhancement in productivity. 【Issues that can be addressed】 ■ Short lifespan of surface treatment for injection molding molds ■ Decreased productivity due to frequent mold changes ■ Resin adhesion issues in high temperature and high pressure environments 【Expected effects】 ■ Achieving approximately twice the mold (surface treatment) lifespan compared to conventional methods ■ Significant reduction in mold change operations leading to increased productivity ■ Reduction in replacement and material costs ■ Stable production due to excellent non-stick and release properties For more details on the case, please refer to the page "Doubling the Durability of Mold Surface Treatment in Automotive Motor Parts Manufacturing." *Product data PDF is available for download.
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"Bycoat(R)" is a system that achieves the ideal functions of "lubrication + release + wear resistance" by combining inorganic and organic surface treatment technologies. It withstands harsh usage areas such as injection molds, providing reliable lubrication and release properties. Additionally, due to its excellent dimensional accuracy, it is suitable for areas requiring micron-level precision. 【Features】 ■ Incredible durability ■ High hardness and resistant to scratches ■ Excellent wear resistance ■ Outstanding non-stick and release properties ■ Safe to use in molds requiring micron-level dimensional accuracy *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ Injection molding molds for rubber ■ Molds requiring dimensional accuracy for release ■ Parts requiring wear resistance and sliding properties ■ Parts requiring wear resistance and non-stick properties ■ Release of adhesives and sticky materials ■ Guide components for packaging machine conveyor sections
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.
