Automatic tray insertion, of course, as well as simultaneous detection of color unevenness, cracks, chips, and molding defects! A robotic system that maximizes production efficiency in confectionery manufacturing lines.
Are you still relying on manual labor for inspecting tart crusts after baking and filling trays? Visual inspections can easily be affected by the experience and concentration of the workers, leading to variations in quality and missed defects. Additionally, the worsening labor shortage makes it difficult to secure stable personnel, and many confectionery production sites face the challenge of not being able to increase production volume even if they want to due to the inability to raise line speed. To address these on-site challenges, Nikkō has developed an automatic tray loading robot. It ensures the automation and stable operation of the inspection and filling processes by accurately filling trays with the baked tart crusts that flow continuously from the oven while inspecting them. 【Features】 - Two robots accurately fill the pockets of dedicated trays with tart crusts flowing from the oven. - Image measurement simultaneously inspects not only the product's position information but also color unevenness, cracks, chips, and molding defects. - Since the desired processing capacity of users could not be met with the current robot's capabilities, we have innovated the hand design to enhance its performance.
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basic information
- Production capacity: 240 units per minute / 2 machines - 4 people → 0 people - Labor productivity: 4 times
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Applications/Examples of results
Products that are fragile and require inspection.
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Nikko Co., Ltd. is a machinery development manufacturer that produces labor-saving and efficiency-enhancing machinery and equipment for processing plants in the fields of food, seafood, livestock, and agriculture, managing everything from planning and design to manufacturing and sales. In product development, our goal is to develop machinery that addresses the needs and issues our customers face in their production processes. Our company is a proposal and development-oriented enterprise with a wide range of technologies for the food industry, and our greatest strength lies in our ability to approach customer challenges from multiple technical perspectives. We possess not only the fundamental technologies for food processing but also unique mechanical technologies, control technologies utilizing robot control and motion control, as well as software and measurement technologies for irregularly shaped objects. Additionally, as a robot system integrator, we have 30 years of experience, backed by long-cultivated know-how and technology, and we have extensive experience handling not only packaged products but also raw ingredients.




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