Automating the inspection and filling process of tart crusts to achieve cost reduction and quality improvement.
Are frozen food manufacturers facing challenges such as rising labor costs, quality variations, and the occurrence of defective products in the tart crust manufacturing process? Especially as labor shortages become more severe, improving production efficiency is a critical issue. Our automatic tray loading robot ensures the inspection and reliable filling of baked tart crusts that flow continuously from the oven into trays, achieving automation and stable operation of the inspection and filling processes. This contributes to reducing labor costs, stabilizing quality, increasing production volume, and ultimately reducing total costs. 【Usage Scenarios】 - Tart crust manufacturing lines - Inspection and filling processes in frozen food manufacturing - Alleviating labor shortages 【Benefits of Implementation】 - Significant reduction in labor costs - Stabilization of quality - Improvement in productivity - Reduction of defective products
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【Features】 - Two robots accurately fill the pockets of a dedicated tray with tart dough flowing from the oven. - Image measurement simultaneously inspects not only the product's position but also color unevenness, cracks, chips, and molding defects. - Since the desired processing capacity of the users could not be met with the current robot capabilities, we have innovated the hand design to enhance performance. 【Our Strengths】 Nikko Co., Ltd. is a machine development manufacturer specialized in the food processing sector. We leverage the technology and know-how we have cultivated over many years to provide optimal solutions to our customers' challenges. With 30 years of experience as a robot system integrator, we also address hygiene management in food handling.
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Products that are fragile and require inspection.
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Nikko Co., Ltd. is a machinery development manufacturer that produces labor-saving and efficiency-enhancing machinery and equipment for processing plants in the fields of food, seafood, livestock, and agriculture, managing everything from planning and design to manufacturing and sales. In product development, our goal is to develop machinery that addresses the needs and issues our customers face in their production processes. Our company is a proposal and development-oriented enterprise with a wide range of technologies for the food industry, and our greatest strength lies in our ability to approach customer challenges from multiple technical perspectives. We possess not only the fundamental technologies for food processing but also unique mechanical technologies, control technologies utilizing robot control and motion control, as well as software and measurement technologies for irregularly shaped objects. Additionally, as a robot system integrator, we have 30 years of experience, backed by long-cultivated know-how and technology, and we have extensive experience handling not only packaged products but also raw ingredients.
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