A composite material that combines ore and epoxy resin, bidding farewell to stone procurement risks! It features thermal stability, vibration damping, and low thermal expansion, making it ideal for precision measuring instruments and more!
The composite material "Mineral Casting" is a stone material alternative that excels in supply stability due to being completely domestically produced, from raw material procurement to processing, contributing to the resolution of procurement risks associated with natural stone. It significantly simplifies the processing steps through the incorporation of functional parts and precision machining via high-precision transfer, achieving a reduction in lead time while ensuring the necessary accuracy. This artificial stone reproduces dimensional stability close to that of natural stone and can be applied to high-precision processing machines and measuring instruments. ■ Raw material procurement and manufacturing are possible within Japan, making it less susceptible to external factors, thus achieving stable supply. ■ Since parts like insert nuts can be integrally formed during casting, secondary processing is unnecessary. High-precision transfer is possible, reducing the polishing processes that were required with conventional stone, thereby shortening manufacturing time. ■ With low thermal conductivity and high vibration damping properties, it can be applied to processing machines and measuring instruments that require high precision, contributing to the high precision and speed of semiconductor manufacturing equipment and machine tools. ■ Additionally, if greater rigidity is required, a hybrid structure of cast iron and mineral casting can be proposed, which is effective for parts with strict dimensional constraints and fit requirements. *For more details, please download the PDF or feel free to contact us.
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**Features** - Contributes to precision machining and measurement with excellent damping properties, low thermal conductivity, and electrical insulation. - Significantly reduces additional processing time and costs through integrated molding for hydraulic, pneumatic, and electrical piping. - Achieves short lead times by minimizing subsequent processes such as cutting and grinding through high-precision transfer technology. - Realizes CO2 reduction and low carbonization during manufacturing through room temperature casting, and can be reused as sustainable materials such as recycled roadbed materials. *For more details, please download the PDF or feel free to contact us.*
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【Application】 ■Precision measurement machinery field, precision machining field *For more details, please download the PDF or feel free to contact us.
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We are a professional group in casting that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★Examples of issues: - Struggling with small lot production - Having trouble with the performance range of castings according to JIS standards - Difficulty managing diverse small-lot production - Challenges in design, development, production, procurement, assembly, and quality control of parts - Struggling to select cast iron, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Concerned about changes in machine precision due to thermal expansion of cast iron from temperature fluctuations - Facing challenges in reviewing supply chain management due to global risks - Dissatisfaction with the characteristics of casting components ★Hinode's solution examples: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for casting characteristics and selection methods