A composite material that combines ore and epoxy resin, bidding farewell to stone procurement risks! It features thermal stability, vibration damping, and low thermal expansion, making it ideal for precision measuring instruments and more!
The composite material "Mineral Casting" is a stone material alternative that excels in supply stability due to being completely domestically produced, from raw material procurement to processing, contributing to the resolution of procurement risks associated with natural stone. It significantly simplifies the processing steps through the incorporation of functional parts and precision machining via high-precision transfer, achieving a reduction in lead time while ensuring the necessary accuracy. This artificial stone reproduces dimensional stability close to that of natural stone and can be applied to high-precision processing machines and measuring instruments. ■ Raw material procurement and manufacturing are possible within Japan, making it less susceptible to external factors, thus achieving stable supply. ■ Since parts like insert nuts can be integrally formed during casting, secondary processing is unnecessary. High-precision transfer is possible, reducing the polishing processes that were required with conventional stone, thereby shortening manufacturing time. ■ With low thermal conductivity and high vibration damping properties, it can be applied to processing machines and measuring instruments that require high precision, contributing to the high precision and speed of semiconductor manufacturing equipment and machine tools. ■ Additionally, if greater rigidity is required, a hybrid structure of cast iron and mineral casting can be proposed, which is effective for parts with strict dimensional constraints and fit requirements. *For more details, please download the PDF or feel free to contact us.
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**Features** - Contributes to precision machining and measurement with excellent damping properties, low thermal conductivity, and electrical insulation. - Significantly reduces additional processing time and costs through integrated molding for hydraulic, pneumatic, and electrical piping. - Achieves short lead times by minimizing subsequent processes such as cutting and grinding through high-precision transfer technology. - Realizes CO2 reduction and low carbonization during manufacturing through room temperature casting, and can be reused as sustainable materials such as recycled roadbed materials. *For more details, please download the PDF or feel free to contact us.*
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【Application】 ■Precision measurement machinery field, precision machining field *For more details, please download the PDF or feel free to contact us.
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Hinode Holdings is a professional casting group comprising experts in cast iron, cast steel, aluminum casting, machining, and logistics. Using the collective strength of our group, we solve challenges across design, development, production, and procurement, such as "weight reduction and vibration suppression of equipment parts," "precision machining," and "complexities in supplier management and ordering." From the development stage of equipment to VA/VE for mass-produced machines, leave it to Hinode. ■ Target Industries Semiconductor and electronic component manufacturing equipment (Frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (Beds, columns, and beams made of cast iron or mineral casting) Industrial robots (Bases, casings, and arms) Transportation equipment and construction machinery (Engines, drivetrains, hydraulic parts, and undercarriage components) Shipbuilding and marine equipment (Sheaves, casings) ■ Target Processes / Materials Processes: Material development & selection, structural design, prototyping, mass production, machining, assembly, quality control, global procurement, and domestic/international logistics. Materials: Cast iron (FC/FCD), aluminum casting, cast steel, stainless cast steel, low thermal expansion materials, heat-resistant cast steel, wear-resistant materials, mineral casting, and others.
