How should we guide a newcomer who relies on their "sense of touch"?

basic information

Proposal for Solutions | Review of Educational Content and Strengthening of Practical Guidance To ensure that new workers can perform cap tightening tasks accurately, the following measures are effective: ● Education on the Importance of Torque Management: Help them understand the appropriate range and management methods for tightening torque. ● Instruction on the Use of Torque Wrenches: Teach them how to use tools for accurate torque management. ● Implementation of Practical Training: Conduct training based on actual work scenarios to align their sensory perception with numerical values. Through these efforts, new workers can improve the accuracy of cap tightening tasks, leading to stabilized quality.

Price information

Implementation Steps | Review and Establishment of the Education System STEP 1 | Understanding Current Issues Analyze the occurrence and causes of past defective products to grasp the overall picture of the problems. STEP 2 | Review of the Education System Reassess the education system, including training on the importance of torque management, instruction on the use of torque wrenches, and implementation of practical training. STEP 3 | Implementation of Education and Follow-Up Introduce a new education system and conduct regular training and follow-up. STEP 4 | Verification of Effectiveness and Improvement Monitor the occurrence of defective products after implementation and make necessary adjustments and improvements as needed.

Price range

P3

Delivery Time

Applications/Examples of results

Introduction of Success Case | 60% Reduction in Defective Products through Educational Review In a manufacturing company's cap tightening process, the reliance of new operators on their "sense of touch" led to variations in tightening torque, resulting in a high incidence of defective products. Therefore, the following measures were implemented: ● Education on the Importance of Torque Management: Ensuring understanding of the appropriate range and management methods for tightening torque ● Instruction on the Use of Torque Wrenches: Teaching how to use tools for accurate torque management ● Implementation of Practical Training: Conducting training based on actual work scenarios to align sensory perception with numerical values As a result of these initiatives, defective products were reduced by 60%, achieving stabilization of quality.

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