What are the blind spots that are not visible to the "newcomer who keeps making 'template misalignment' mistakes"?
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Manufacturing Industry New Employee Training: The Background of Newcomers Repeatedly Making 'Mold Misalignment' Mistakes! Preventing 'Mold Misalignment' through Strengthened Education
In the casting site, new workers may repeatedly make "mold misalignment" mistakes. Such errors can lead to issues such as a decline in product quality, an increase in rework, and delays in delivery. The background behind new workers repeating the same mistakes may include the following factors: ● Insufficient understanding of work procedures: They do not fully understand the importance and steps of mold alignment. ● Lack of visual confirmation skills: Their ability to accurately check for mold misalignment visually is underdeveloped. ● Issues with teaching methods: Instruction relies heavily on experience-based rules, and specific countermeasures are not communicated. The main causes of "mold misalignment" are as follows: ● Ambiguous mold alignment standards: New workers do not clearly understand the standards for mold alignment. ● Inadequate checking system: Post-work checks are not sufficiently conducted. ● Lack of educational materials: There are no visually understandable educational materials provided. "Mold misalignment" in the casting site can be prevented through appropriate education and training. By utilizing visual educational materials and strengthening the checking system, we can enhance the understanding and awareness of new workers and reduce the occurrence of mistakes. *For more details, please feel free to contact us.*
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Proposal for Solutions | Educational Methods to Prevent "Mold Misalignment Errors" To prevent "mold misalignment errors," the following educational methods are effective: ● Utilization of visual educational materials: Use photos and videos to demonstrate correct mold alignment and examples of misalignment. ● Introduction of checklists: Clearly define verification items for each work procedure to help prevent errors. ● Implementation of practical training: Allow individuals to develop a sense of mold alignment through actual work experience.
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Implementation Steps | Procedure for Building an Educational System STEP 1 | Understanding Current Issues Analyze the occurrence and causes of "misalignment errors" and identify the issues. STEP 2 | Preparation of Educational Materials Prepare educational materials that are visually easy to understand. STEP 3 | Implementation of Education Conduct training for newcomers and check their understanding. STEP 4 | Measurement of Effectiveness and Improvement Measure the error rate after training and improve the educational content as necessary.
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P3
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Applications/Examples of results
Introduction of Success Stories | Reduction of Errors through Enhanced Education At a certain foundry, the following initiatives significantly reduced "mold misalignment errors": ● Introduction of Video Materials: Demonstrated correct mold alignment and misalignment cases through videos, deepening the understanding of newcomers. ● Utilization of Checklists: Established confirmation items for each work procedure to encourage early detection of errors. ● Implementation of Regular Training: Conducted training regularly to maintain knowledge and awareness. As a result of these initiatives, the occurrence rate of "mold misalignment errors" decreased by 70%.
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| Model number | overview |
|---|---|
| Effective Education Approach 1️⃣ | Preparation of educational materials: Provide educational materials that are visually easy to understand. |
| Effective Education Approach 2️⃣ | Strengthening the checking system: Thoroughly confirm after tasks to encourage early detection of mistakes. |
| Effective Education Approach 3️⃣ | Utilization of feedback: Reflect opinions from newcomers and insights from the field into the educational content. |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.