By converting from single-stroke presses with 10 processes to progressive presses, we achieved cost reduction!
This is a technical proposal example for the production of strikers. In this case, the product was traditionally manufactured using a single press process involving 10 steps. There was a need to produce 3,000 units per month, but there was a problem with a low yield rate, and additionally, the labor and lead time required for the 10 steps of single press processing made the production very labor-intensive. By switching from the 10-step single press process to progressive press processing combined with machining, we achieved a 40% cost reduction and a 70% reduction in lead time. [Case Overview] ■ Issue: We want to reduce labor and lead time. ■ Effect: By converting from single press processing to progressive press processing, we achieved a 70% reduction in lead time. *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.