Introducing a case study on the coating of automotive parts, specifically piston heads!
Introducing a case where the issue of preventing damage from piston head heat was solved with ceramic thermal spray coating!
Automobiles use thousands of parts. The functions of ceramic thermal spraying, such as wear resistance, thermal insulation, and electrical insulation, have been considered and adopted, improving the fuel efficiency and durability of vehicles. Here, we introduce a case where ceramic thermal spraying solved issues related to automotive parts. ■Challenge We want to prevent damage to the piston head from heat. ■Proposal We propose applying heat-resistant and insulating ceramic thermal spraying to the piston head. ■Effect This prevents damage to the piston head and significantly contributes to improving engine efficiency, which was greatly appreciated.
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basic information
【Types of Thermal Spraying by Nippon Coating Industry】 ■ Low-Pressure Thermal Spraying ■ Plasma Spraying ■ High-Velocity Flame Spraying ■ Arc Spraying ■ Thermal Spraying 【Materials for Thermal Spraying】 ■ Rod-Type Thermal Spraying Materials ■ Oxide-Based Thermal Spraying Materials ■ Carbide-Based Thermal Spraying Materials ■ Metal and Alloy Thermal Spraying Materials ■ Self-Fusing Alloy Thermal Spraying Materials
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Applications/Examples of results
**Achievements** ■ Chemical plants: Shaft, sleeve, plunger, sliding parts of mechanical seals ■ Semiconductors and LCDs: Covering, thermal spraying onto quartz, shower plates ■ Steel and metals: Wire drawing machine parts, flingers, rolling shafts ■ Film: SCR, RA, WC, OAT ■ Automotive: Piston heads, hardened coils ■ Beverages: Filler machine parts, filler machine components, guides
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Company information
NCI introduced the core technology of the ceramic thermal spraying, the Low-Cry process, in Japan for the first time, and for half a century, it has supported rocket development. NCI has consistently pursued the Low-Cry process, leading and evolving ceramic thermal spraying. Thanks to the know-how of the Low-Cry process, it is possible to provide outstanding functions and quality, such as plasma, hybrid, high-speed flame, and surface patterns. NCI's thermal spraying technology is widely utilized in advanced technology fields, offering high-quality solutions unique to NCI.
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