Introducing a case study that solved the challenges of a company struggling with procurement and rising prices at a rolling mill manufacturer!
The production lines for steel and metals are dynamic and harsh environments. Important components such as rolled parts, wire drawing machine parts, peripheral equipment, and utility equipment are constantly worn out, leading to frequent repairs that cause difficulties. Here, we introduce a case where ceramic thermal spraying solved these issues. ■Challenges Is it possible to lower procurement costs at the rolling mill manufacturer? ■Proposal We proposed our track record of supplying to rolling manufacturers. ■Results The purchase costs were reduced, and improvements became possible, leading to a stable supply that was greatly appreciated.
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**Achievements** ■ Chemical Plant: Shaft, sleeve, plunger, sliding parts of mechanical seals ■ Semiconductor & LCD: Covers, rings, thermal spraying on quartz, shower plates ■ Steel & Metal: Wire drawing machine parts, flingers, rolling shafts ■ Film: SCR, RA, WC, OAT ■ Automotive: Piston heads, hardened coils ■ Beverage: Filler machine parts, filler machine parts, filler machine parts, guides
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【Types of Thermal Spraying by Nippon Coating Industry】 ■ Low-Pressure Plasma Spraying ■ Plasma Spraying ■ High-Velocity Oxy-Fuel Spraying ■ Arc Spraying ■ Thermal Spraying 【Materials for Thermal Spraying】 ■ Rod-Type Spraying Materials ■ Oxide-Based Spraying Materials ■ Carbide-Based Spraying Materials ■ Metal and Alloy Spraying Materials ■ Self-Fusing Alloy Spraying Materials
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NCI introduced the core technology of the ceramic thermal spraying, the Low-Cry process, in Japan for the first time, and for half a century, it has supported rocket development. NCI has consistently pursued the Low-Cry process, leading and evolving ceramic thermal spraying. Thanks to the know-how of the Low-Cry process, it is possible to provide outstanding functions and quality, such as plasma, hybrid, high-speed flame, and surface patterns. NCI's thermal spraying technology is widely utilized in advanced technology fields, offering high-quality solutions unique to NCI.
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