Product inspection using point cloud technology: 'spGauge' for detecting defects in resin products.
From detecting defects in resin products to issuing countermeasures.
The optional feature "CATS_Mold" of spGauge automatically detects defective areas based on the shape inspection results (color map) of resin molded products and displays notes according to the phenomena. The detectable phenomena include a wide range such as "sink marks," "insufficient filling," "abnormalities in ejector pin marks," "dimensional abnormalities," and "warping/twisting," with different optimal countermeasures for each phenomenon. In CATS_Mold, countermeasures corresponding to the defect phenomena are selected from a database, integrating the phenomenon and countermeasure for note display. This allows for consistent inspection and countermeasure instructions by anyone, without relying on the judgment of experienced personnel. Additionally, in molds with multiple cavities, variations in products can occur even with the same processing data (CAM) due to the influence of gate positions and cooling channels, making it time-consuming to align everything to the same shape or make adjustments to fit combinations. By using spGauge, it is possible to understand the deformation trends of each part from the shape inspection data and find the optimal combination pattern that minimizes reprocessing.
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basic information
The "spGauge" is a tool that can quickly detect abnormal areas in product shapes and mold shapes by comparing point cloud data output from a non-contact measurement device that can measure a wide range quickly with 3D CAD data. It supports alignment methods using the entire shape or parts for fitting, as well as alignment methods using reference points (such as planes, straight lines, hole positions, etc.). This allows users to select the appropriate alignment method based on the inspection target and purpose, resulting in high-precision inspection results. 【Alignment (Excerpt)】 ■ Alignment at reference points ■ Alignment in cross-sections ■ Touch alignment ■ Alignment matching corresponding surfaces 【Inspection (Excerpt)】 ■ Error gradation inspection ■ Dimensional tolerances and geometric tolerances ■ Cross-section inspection ■ Distortion detection ■ Specialized functions for cast and resin products ■ Specialized functions for press products *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Since our establishment in 1984, we have consistently faced the diverse challenges encountered in the manufacturing industry. By combining our customers' extensive know-how with our strength in three-dimensional shape processing technology, we provide solutions that are truly beneficial to manufacturing sites. The pillars of our business are "contract development," which leverages our flexible responsiveness, and "packaged products," which reflect the needs of the field. In both areas, we aim to carefully understand our customers' challenges and utilize our analytical skills from a field perspective along with our solid technical capabilities to deliver valuable products and services.