More than 70% of factories that have not implemented constant monitoring have experienced unexpected equipment failures.
Vibration Monitoring Device Conan Air: IoT-Compatible 3D Digital Twin / Improving Equipment Maintenance and Labor Reduction through DX Promotion and System Integration / Preventive Maintenance
More than 70% of factories that have not implemented condition monitoring technology capable of continuous monitoring have experienced unexpected equipment failures in the past year!
PR TIMES https://x.gd/8gZuZ Nakayama Water Heat Industry conducted a survey on the actual implementation and effects of condition monitoring technology in factory equipment maintenance, targeting personnel responsible for equipment maintenance. <Survey Summary> - The introduction rate of condition monitoring technology, which allows for constant monitoring, is about 60%. - Over 70% of factories that have not implemented condition monitoring experienced unexpected equipment failures in the past year. - The top benefits of condition monitoring technology are: 1st: Early detection of abnormalities, 2nd: Optimization of parts replacement timing, 3rd: Efficiency of maintenance planning, and reduction of the workload for personnel. - More than 85% of equipment maintenance personnel in factories that have implemented condition monitoring believe that constant monitoring is important for preventing unexpected equipment failures. - Many equipment maintenance personnel in factories that have not implemented condition monitoring cite "high implementation and maintenance costs" as the reason for not adopting it. The survey results revealed that the barriers to implementing condition monitoring technology are costs such as implementation and maintenance expenses. The vibration sensor Conan Air offers strong advantages in terms of cost. It can also easily connect to tablets and smartphones via a browser, and features full automatic measurement for constant monitoring through the accompanying app.
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basic information
- Specifications Model: CNA-WLVS-02L Detection Acceleration Range (m/sec²): ± 160 Detection Axes: 3 axes (X, Y, Z) and composite value Response Frequency (Hz): 10~1,000, HPF bypass: 0~1,000 (both -3dB) Sampling Rate (Hz): 3200 A/D Resolution: 13bit Communication: Wi-Fi IEEE 802.11b/g/n (2.4GHz) Power Supply: Lithium primary battery (non-rechargeable) CR2 x 1 Operating Time: Continuous 8 hours (non-continuous measurement) / Intermittent: 4 years (1 measurement per day) Rated Current Consumption (mA): 100 Dimensions (mm): 65×52×27(32) (with magnet) Weight (including battery) (g): 54 (77) IP Class: IP67 Operating Temperature (°C): -10 to 60°C Recommended Browsers: Google Chrome, Microsoft Edge, Safari *For more details, please refer to the PDF document or feel free to contact us.
Price information
¥30,000 (excluding tax) Prices may vary depending on the quantity, so please inquire. - Application Examples NEC: Achieved automatic judgment of frequency analysis using AI for invariant analysis https://x.gd/wXSuw Chiyoda Corporation: Adopted for O&M mother business https://x.gd/sPhvR Science Solutions: Used in basic research utilizing IoT platform https://x.gd/nOY2g Conexio: Adopted for the peace of mind pack for pump equipment https://x.gd/GSDlG
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P2
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P3
※The delivery time may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery. - Main Users (Company names and honorifics omitted) AGC, JERA, JR East, NTT-AT, Creative Aisin, Aeon, Iwaki, Ftech, Kaneka, Calsonic Kansei, Quarztech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachies, Tapirus, Denso, Denso Trim, Toyota Motor Corporation, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Asahi Kasei Engineering, Ebara Corporation, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Nippon Furnace Industry, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Tokushu Tokai, Hitachi Construction Machinery, Fuji Xerox Manufacturing, Honda Motor, NEC Platforms, MEC Techno, Connexio, Toyota Automatic Loom Works, Nitta Dupont, Paramount Bed, Murata Machinery, JFE Holdings, Komatsu Manufacturing, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN.
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Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.