[Reviews] Feedback from a high-value-added fiber material manufacturer.
Air Nozzle "Hayate"
"An uninterrupted site creates the highest quality." ~ The amazing stable operation brought by zero chocolate stops ~
"Honestly, I underestimated it. But now I can't let it go." In the manufacturing process dealing with thread-like fibers, image inspection is essential to prevent the outflow of NG products to the next process. However, the attachment of lint to the lenses and reflectors was serious, leading to unstable inspection accuracy, and it became routine to stop the equipment every two hours for manual cleaning. We tried various air nozzles, but the honest feedback from the field was, "No matter which nozzle we use, the effect is mediocre," and "It's a waste of air and electricity, but there's no choice." At that time, a business partner introduced us to Hayate, and we conducted verification with the actual machine. The results were so effective that I thought, "What were we doing before?" The attachment to the lenses and reflectors drastically decreased, and the need for cleaning every two hours naturally disappeared. I still vividly remember exclaiming, "Honestly, I underestimated it." ■ Effects achieved by introducing Hayate Zero downtime for inspection equipment → Significant reduction in management tasks Voices from the field saying, "It has become incredibly easier" 60% reduction in power consumption and CO₂ emissions compared to before Stable inspection accuracy → Contributed to quality improvement Stabilization of production → Reduction in overtime hours Increase in daily production volume and overall efficiency improvement in the field.
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Industries introduced: ■ Beverage industry ■ Food industry ■ Pharmaceutical industry ■ Medical device industry ■ Automotive industry ■ Electronic components industry ■ Printing machinery industry, etc. *For more details, please feel free to contact us.
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Torie Engineering Co., Ltd. has been involved in the development and manufacturing of numerous specialized equipment for over 40 years as a pioneer in pneumatic-related devices. With the knowledge and experience gained, combined with innovative ideas and curiosity, we have successfully developed the ultra-high-performance air nozzle "Hayate." << Customer Concerns and Inquiries >> ● We want to reduce electricity costs and CO2 emissions generated in the factory. ● Existing air nozzles are not sufficient for removing water droplets and foreign substances. ● We are considering replacing air nozzles due to aging. ● The noise from existing air nozzles is loud, making it difficult to have conversations without raising our voices. ● We want to eliminate the hassle and effort of replacing plastic air nozzles every few months. ● We want to improve the yield rate and straightness rate. All of the above concerns can be resolved with "Hayate." Please consider it!