Case Study: Preventing Seizure by Visualizing the Grease Condition of Bearings
Preventing failures by visualizing the grease condition of bearings. Achieved avoidance of 5 million yen in losses, enabling stable operation of chilled pump equipment and reduction in maintenance costs.
Case study on reducing maintenance costs for chilled pump equipment in food plants. By introducing sensor technology to the chilled pump equipment, the grease condition of the bearings was visualized. This enabled the prevention of bearing seizure, extending the equipment's lifespan and reducing maintenance costs, thereby achieving stable operation of the chilled pump equipment.
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Related Product: Rotating Machinery Fault Prediction Monitoring System Wiserot The Rotating Machinery Fault Prediction Monitoring System Wiserot is a system that enables preventive maintenance of rotating machinery and motor-related equipment. By regularly measuring the vibrations of rotating machinery operating on production lines and as critical equipment, it contributes to the early detection of abnormal signs through trend monitoring, facilitating the planning of appropriate preventive maintenance and reducing production loss costs.
Applications/Examples of results
**Case Study: Preventing Bearing Seizure by Visualizing Grease Condition** - Industry: Manufacturing (Food Plant) - Implemented Product: Rotating Machinery Fault Prediction Monitoring System Wiserot - Target Equipment: Chilled Pump Equipment **Implementation Effects** By visualizing the grease condition of bearings, we contributed to the stable operation of the chilled pump equipment. By accurately detecting the optimal grease-up timing, we were able to avoid a loss of 5 million yen in planned maintenance in advance. This has enabled the prevention of bearing seizure, extending equipment lifespan and reducing maintenance costs.
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Motor preventive maintenance and rotating machinery failure prediction monitoring system
Survey on Equipment Maintenance and Smartization in the Manufacturing Industry (Chemical Industry and Petroleum)
Survey on Equipment Maintenance and Smartization in Food Factories 2025
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
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