Zero mold cost for rapid casting: Prototype verification with "Digital Cast"
Features of "Digital Cast," a mold-less casting that combines precision casting and 3D printing technology ✅ Low-cost casting possible from a single piece without molds ✅ Shortest delivery time of 5 days! Providing metal parts in a short timeframe ✅ Excels in complex three-dimensional shapes and hollow structures ✅ Compatible with a variety of steel types, including ultra-high-strength aluminum alloy A7075 A new casting technology that takes the best of both worlds: the speed of 3D printing and the precision casting that accommodates complex shapes and diverse steel types! There are over 2,000 implementation cases across various industries, including next-generation mobility, rockets, and robot parts. When considering repeat mass production in casting, prototype production using the same material in the casting method is possible. This is ideal for evaluating and verifying mechanical properties! Additionally, it allows for comparative testing of the same shape with various metal materials and can quickly respond to shape changes. A new approach to prototype development of metal parts. For more details, please feel free to contact us through our website or other means.
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**Digital Cast of Castem** ■ Process 1. 3D Printing Shape the model using a 3D printer (resin material). 2. Ceramic Coating Coat the wax tree with ceramic liquid and powder in approximately 4 to 6 layers. 3. Mold Firing Completely eliminate the 3D printed model at high temperatures and fire the ceramic mold. 4. Casting Pour molten metal into the mold. ■ Compatible Sizes Up to 500 mm square. ■ Steel Types We can accommodate a wide range of needs, including iron, stainless steel, aluminum, copper (including pure copper), special alloys (such as duralumin A7075 and nickel alloys), heat-resistant steel, tool steel, and high-speed steel.
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For more details, please feel free to contact us through our website or other means.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
![Verification of prototype development to reduce the number of processes [Case of changing the method from welding to casting]](https://image.mono.ipros.com/public/product/image/3127/IPROS11740751693730085235.png?w=280&h=280)
![Lost-wax precision casting [Cost reduction achievements presented] Semiconductor manufacturing equipment](https://image.mono.ipros.com/public/product/image/df4/2000528382/IPROS07928551383859097197.png?w=280&h=280)
