High-Strength Repair: Belzona 1111 - A metal putty that regenerates with high precision through machining.
Super Metal Belzona 1111
Restores wear and damage to pump shafts and exhibits high compressive strength. After hardening, it can be machined on a lathe, making it ideal for the repair and regeneration of equipment that requires precision.
A mechanical high-strength metal repair material primarily composed of epoxy resin. It strongly adheres to various metals and ensures heat resistance up to 200°C and corrosion resistance. Its excellent machinability after curing allows for high-precision finishing of components such as shafts and bearing housings. Easy application by simply mixing the main agent and hardener. 【Features】 ■ A high-precision finishing material that allows for lathe machining, drilling, and threading after curing. ■ Exhibits high adhesion and high compressive strength to all types of metals. ■ Excellent heat resistance up to 200°C and corrosion resistance, suitable for a wide range of applications. ■ Enables permanent repairs without welding or the use of flames. [Demo and Sample Distribution] If you would like a demo or sample, please fill out the application with your intended use and conditions in the "Contact Us" section below. *Please note that we may decline requests based on various conditions.
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basic information
[Instructions] □ Surface Preparation: Remove rust from corroded metal parts using blasting or grinding, and roughen the surface. □ Degreasing Cleaning: Remove moisture, oil, and dirt using a cleaning agent. □ Mixing: Take the main agent and hardener in the specified mixing ratio on a board made of plastic or similar material and mix thoroughly to avoid color unevenness. □ Application: First, apply to the prepared surface by rubbing it in, then apply until the required thickness is achieved. [Product Information] □ Properties: Paste form "after mixing" □ Color: Gray □ Packaging: 1 kg "main agent and hardener set", 2 kg "main agent and hardener set" □ Mixing Ratio (by weight): Main agent 5 : Hardener 1 □ Curing Time: 20 hours at 25°C [Product Physical Properties] □ Adhesive Strength (Iron): 19.2 MPa □ Heat Resistance: 200°C (dry) □ Shelf Life (unopened): 5 years
Price information
Please contact us.
Price range
P2
Delivery Time
P2
Applications/Examples of results
- Piping - Various flanges - Pump casing - Pump parts - Pump impeller - Shaft - Tank - Tank nozzle - Thread - Bearing housing - Engine block
Detailed information
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Pipe repair: Since no flame is required, it can be safely used in areas with less thickness.
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Shaft repair: For small ones, processing can be done using a lathe, and for large ones, repair is possible using a molding method combined with release agent 9411.
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Flange installation: The flange surface can also be easily repaired using a jig.
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When bonding the plate: It can be used as a high-strength adhesive during the bonding of the piping reinforcement plate.
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Pump parts repair: Repairs that require precision, such as the gland part, can be accommodated as machining is possible.
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Company information
430 billion yen What do you think this amount represents? This is the total cost incurred in Japan due to corrosion over the course of one year (as of a 2015 survey). To reduce this enormous cost of corrosion prevention, we at Japan Molecular Services Co., Ltd. provide solutions through the British maintenance product "Belzona." Since our founding in 1980, we have been active as the "unsung hero" of domestic plants. Belzona's products are used by various users in over 120 countries worldwide, supporting the foundation of various infrastructures that are essential for global manufacturing and daily life. We value limited resources and continue to advance with the themes of "challenge" and "trust" to support the creation of a gentle environment for people and the planet.