High difficulty molds [*Case study of adoption in the Tier 1 automotive industry*]

Proposing optimal fluid balance design to resolve quality issues! Introducing examples of high-difficulty molds! Technical materials are also available!

The precision molds from Fuji Seiki are widely used in the medical, container, and automotive fields. With high-cycle compatibility and long-life design, they achieve both high output and stable quality even with the same molding machine. We conduct optimal designs considering the diverse material properties of PET, PP, COP, PVC, K resin, MBS, and more. Challenge: Resin burrs caused by thickness variation in laminated press products → We propose an optimal flow balance design to resolve quality issues! For high-difficulty molding challenges, we utilize flow analysis for gate placement and balance design, suppressing burr occurrence through optimization on the mold side. This has improved production stability. 【Features】 ■ Increased productivity for high-cycle production ■ Cost reduction through multiple cavity designs ■ Excellent compatibility in design ■ Strict management of cavity-to-cavity differences ■ Material selection ensuring durability ■ Consideration for ease of disassembly/assembly, significantly improving maintenance efficiency *For details, please download the PDF or feel free to contact us.

Mold Design