Infinity Series Ultrasonic Servo Welding Machine for Automobiles
Ultrasonic Servo Welding Machine Infinity Series
Achieve stable welding! Ultrasonic servo welding machine capable of stack replacement without tools.
In the automotive industry, reliable joining of components is essential to achieve both safety and durability. This is particularly important for body and interior parts that are exposed to vibrations and impacts, where the strength and reliability of the joints are crucial. Poor joining can lead to a decline in product quality and potential accidents. The new Infinity series ultrasonic servo welding machine enhances welding strength and reduces variability, enabling high-quality joining of automotive parts. 【Application Scenarios】 - Joining of body parts such as bumpers, instrument panels, and door trims - Joining of lighting components such as headlights and taillights - Joining of interior parts 【Benefits of Implementation】 - Improved yield due to stabilization of welding quality - Increased productivity through reduced cycle time - Shortened setup time through tool-less stack replacement
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basic information
【Features】 - Achieves increased welding strength and reduced variation with a melting detection function (world patent). - Significantly improves the stability of welding quality (process capability index) through high-precision servo pressure control. - Reduces manufacturing costs and maintains a clean environment by not using compressed air. - Enables appropriate pressurization according to the resin's melting state with a speed profile function that allows up to 10-speed changes during welding, resulting in stronger welds. - The adoption of the Smart Stack Quick Change System allows for stack replacement in a short time without tools. 【Our Strengths】 Dukane Japan supports various plastic welding processes, starting with ultrasonic servo welders utilizing servo control technology. With the motto "One World, One Dukane," we provide comprehensive support in countries and regions outside of Japan through our global network.
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Applications/Examples of results
- Medical components - Automotive components - Electrical/Electronic components - Consumer products - Packaging
Line up（17）
| Model number | overview |
|---|---|
| 1550.2Y.A2-X4N.2R | Infinity-X4, 15kHz/5000W, 200-240VAC, 4450N |
| 1536.2Y.A2-X4N.2R | Infinity-X4, 15kHz/3600W, 200-240VAC, 4450N |
| 2050.2Y.A2-X42.2R | Infinity-X4, 20kHz/5000W, 200-240VAC, 4450N |
| 2036.2Y.A2-X3N.2R | Infinity-X3, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X3N.2R | Infinity-X3, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X3N.2R | Infinity-X3, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2S | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2S | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2S | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2U | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2U | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2U | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 3018.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1800W, 200-240VAC, 660N |
| 3012.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1200W, 200-240VAC, 660N |
| 3512.2Y.A2-X1N.2R | Infinity-X1, 35kHz/1200W, 200-240VAC, 660N |
| 4012.2Y.A2-X1N.2R | Infinity-X1, 40kHz/1200W, 200-240VAC, 660N |
| 5006.2Y.A2-X1N.2R | Infinity-X1, 50kHz/600W, 200-240VAC, 660N |
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.
