Infinity Servo Press Ultrasonic Welder for Medical Devices
Ultrasonic Servo Welding Machine Infinity Series
Tool-less ultrasonic servo welding machine that achieves stable welding.
In the medical device industry, precise welding is required to ensure the safety and reliability of products. Particularly when handling fine components and delicate materials, the quality of the welding significantly impacts the product's performance. Welding defects can lead to product malfunction and pose risks to patients. The new ultrasonic servo welding machine, the Infinity series, achieves stable welding quality through high-precision servo pressure control and melt detection functions, contributing to quality improvement in medical device manufacturing. 【Usage Scenarios】 - Joining precision parts - Welding medical tubes and catheters - Assembling small medical devices 【Benefits of Implementation】 - Improved welding strength and reduced variability - Increased yield in the manufacturing process - Enhanced product reliability
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basic information
【Features】 - Achieves increased welding strength and reduced variation with a melting detection function (world patent). - Dramatically improves the stability of welding quality (process capability index) through high-precision servo pressure control. - Reduces manufacturing costs and maintains a clean environment by not using compressed air. - Enables appropriate pressure conditions tailored to the resin's melting state with a speed profile function that allows for up to 10 speed changes during welding, resulting in stronger welds. - Adoption of the Smart Stack Quick Change System allows for stack replacement in a short time without tools. 【Our Strengths】 Dukane Japan supports various plastic welding processes, including ultrasonic servo welders utilizing servo control technology. With the motto "One World, One Dukane," we provide comprehensive support in countries and regions outside of Japan through our global network.
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Applications/Examples of results
- Medical components - Automotive components - Electrical/Electronic components - Consumer products - Packaging
Line up（17）
| Model number | overview |
|---|---|
| 1550.2Y.A2-X4N.2R | Infinity-X4, 15kHz/5000W, 200-240VAC, 4450N |
| 1536.2Y.A2-X4N.2R | Infinity-X4, 15kHz/3600W, 200-240VAC, 4450N |
| 2050.2Y.A2-X42.2R | Infinity-X4, 20kHz/5000W, 200-240VAC, 4450N |
| 2036.2Y.A2-X3N.2R | Infinity-X3, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X3N.2R | Infinity-X3, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X3N.2R | Infinity-X3, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2S | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2S | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2S | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2U | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2U | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2U | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 3018.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1800W, 200-240VAC, 660N |
| 3012.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1200W, 200-240VAC, 660N |
| 3512.2Y.A2-X1N.2R | Infinity-X1, 35kHz/1200W, 200-240VAC, 660N |
| 4012.2Y.A2-X1N.2R | Infinity-X1, 40kHz/1200W, 200-240VAC, 660N |
| 5006.2Y.A2-X1N.2R | Infinity-X1, 50kHz/600W, 200-240VAC, 660N |
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.
