Positioning using ultra-hard alloy micro diameter pin gauges for electronic components.
Micro diameter pin gauge
Improving the positioning accuracy of electronic components with a pin gauge thinner than a hair.
In the electronic components industry, miniaturization of products and high-density mounting are advancing, requiring positioning accuracy at the micron level. The precise positioning of substrates and chips is a crucial factor that affects the performance and reliability of products. Low positioning accuracy can lead to connection failures and malfunctions, potentially decreasing product yield. Ultra-hard alloy micro-diameter pin gauges enable high-precision positioning and contribute to improving product quality. 【Usage Scenarios】 - Positioning of semiconductor chips and substrates - Alignment of connectors and terminals - Assembly processes of electronic components 【Benefits of Implementation】 - Reduction in product defect rates due to high-precision positioning - Increased efficiency in assembly processes - Improvement in product reliability
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basic information
**Features** - Ultra-precise finishing with an outer diameter tolerance of ±0.5μm - Extremely small diameter ranging from 0.01 to 0.099mm - High wear resistance and strength due to carbide alloy - Support for mass production starting from a minimum lot of one piece - Custom specifications available **Our Strengths** - Fine precision machining technology: minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Compatibility with a variety of materials: including carbide alloy, zirconia, alumina, silicon nitride, etc. - Quality assurance through ISO9001 certification - Support for minimum lot of one piece and mass production system - Comprehensive support from material procurement to processing
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Applications/Examples of results
[Applications] - Medical field: Measurement of catheter components and plunger in artificial dialysis devices - Semiconductor field: Verification of positioning for chips and substrates - Energy field: Accuracy verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
